Ultra-hard alloy ultra-small diameter pin gauge for communication equipment
Ultra-fine pin gauge
High-precision measurement solutions that support the miniaturization of communication equipment.
In the telecommunications equipment industry, the miniaturization of products and high-density mounting are advancing, making precise dimensional management of components essential. Particularly in miniaturized devices, micron-level accuracy significantly affects product performance. Inaccurate measurements can lead to assembly defects and performance degradation. Our ultra-hard alloy micro-diameter pin gauges accurately measure dimensions finer than a human hair, contributing to the quality improvement of telecommunications equipment. 【Application Scenarios】 - Measurement of hole diameters for small connectors - Verification of positioning for surface-mounted components - Dimensional inspection of housing parts 【Benefits of Implementation】 - Reduction in product defect rates through high-precision measurements - Adaptation to miniaturization and high-density mounting - Long-term cost reduction
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basic information
【Features】 - Ultra-precise finishing with an outer diameter tolerance of ±0.5μm - Capable of handling extremely small diameters from 0.01 to 0.099mm - High wear resistance and strength due to carbide materials - Support for mass production starting from a minimum lot of one piece - Flexible response to custom specifications 【Our Strengths】 - Fine precision machining technology: minimum outer diameter φ0.01, outer diameter tolerance ±0.0001, roundness 0.0001 (unit: mm) - Compatibility with a variety of materials: including carbide, zirconia, alumina, silicon nitride, and more - Quality assurance through ISO9001 certification - Flexible response starting from a minimum lot of one piece - Consistent service from material procurement to processing
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Applications/Examples of results
[Applications] - Medical field: Measurement of catheter components and plunger in dialysis machines - Semiconductor field: Positioning verification of chips and substrates - Energy field: Accuracy verification of fuel cell components - Research applications: Evaluation of microfluidic devices and microfabrication
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Company information
Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
