"Visualizing the lifespan and performance of lithium batteries" Simple inspection service for pack batteries. We diagnose cycle tests, capacity measurements, and internal resistance.
Discharge Capacity Measurement (Performance Evaluation) Conduct discharge tests under conditions close to actual load to measure the current "actual value" against the rated capacity. Internal Resistance Measurement Diagnose the degree of cell degradation and the condition of joints. Early detection of abnormalities that can cause voltage drops or heating. Simple Cycle Test Repeat charging and discharging to confirm the capacity degradation trend. Evaluate the validity of the expected lifespan (number of cycles). Appearance and Safety Inspection Professionally check the physical safety of the cell, including swelling, wiring damage, and insulation resistance.
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■Issues that can be resolved Quality Assurance: We want to conduct "acceptance testing" before introducing batteries from overseas or new manufacturers. Preventive Maintenance: We own a large number of AGVs and want to identify "units nearing the end of their lifespan" before they fail. Cause Investigation: We want to determine whether the poor battery performance in specific vehicles is due to the "battery" or the "vehicle." Cost Reduction: Instead of uniform replacements, we want to replace only the batteries that have deteriorated to reduce maintenance costs. Verification of Target Batteries: We will gather specifications such as voltage, capacity, and connector shape. ■Inspection Process Receipt and Inspection: Tests will be conducted in our inspection room using specialized equipment. Data Analysis: Charge and discharge curves and numerical data will be analyzed by specialized engineers. Report Creation: A report summarizing "pass/fail" and "estimated remaining lifespan" will be submitted.
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We will accommodate your budget and requests. Please feel free to consult with us first.
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Applications/Examples of results
- Quality evaluation at the time of new recruitment: Verification of the validity of catalog specifications in the consideration of introducing overseas lithium-ion batteries. Comparison testing of samples from multiple manufacturers when selecting new suppliers. - Maintenance (preventive maintenance): Diagnosis of battery degradation in AGVs/AMRs that have been in operation for a long time. Identification of "reserve troops (batteries nearing the end of their life)" during regular inspections. - Troubleshooting: Distinguishing whether the cause of "sudden reduction in operating time" is due to battery degradation or vehicle malfunction. Individual investigation of defects occurring in specific lots. - Research and development / prototype evaluation: Confirmation of discharge behavior under actual load conditions when mounted on self-developed robots.
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