Basic Knowledge of X-ray Inspection for OEM Manufacturers: Why Does Jamming Occur?
Explaining the causes and countermeasures for "biting" in sheet masks and tube products!
Explanation of the principles, factors, and countermeasures of jamming.
In the cosmetics manufacturing process, improving product quality and yield is a significant challenge. In particular, "bite-through" at the sealing areas of sheet masks and tube products can lead to the occurrence of defective products and decrease process efficiency. This document analyzes the factors contributing to bite-through and presents case studies for different packaging forms. It also explains the effects of utilizing X-ray inspection to prevent the outflow of defective products and improve processes. 【Usage Scenarios】 * Quality control in cosmetics manufacturing processes * Yield improvement due to sealing defects * Foreign matter contamination measures using X-ray inspection 【Benefits of Implementation】 * Reduction of defective products * Improvement of process efficiency * Increased reliability from customers
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【Features】 * High precision and high stability inspections, allowing multiple quality checks to be conducted simultaneously * Supports various inspections such as foreign object detection, shape inspection, quantity inspection, bite inspection, and bubble inspection * Impact on products due to X-ray exposure has been verified * X-ray leakage prevention design considering operator safety * Compliant with FDA 21CFR Part 11 【Our Strengths】 We leverage our long-standing expertise in measurement technology, cultivated over many years in the food and pharmaceutical sectors, to contribute to the quality improvement of our customers' products. With a wealth of experience in weight inspection solutions, foreign object detection solutions, and more, we support our customers' global quality management through product shipments to over 80 countries.
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【Usage】 ■ Composite quality inspection of products (missing items, foreign objects, shape, entrapment, quantity, bubbles, etc.) ■ Internal quality inspection of opaque packaging materials 【Achievements】 Cumulative sales: Over 15,000 units* (entire composite inspection solution) ■ Countries where products are shipped: Over 80 countries* (PQA business) *As of the end of March 2023 You can check in advance what inspections are possible with the X-ray inspection machine through sample testing. For more details, please refer to the PDF materials or feel free to contact us.
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| Model number | overview |
|---|---|
| KXE7510DGEKE | Paper feeding machine |
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［Trusted Worldwide: Anritsu Inspection Systems］ Anritsu inspection systems are used globally to ensure product safety and quality across a wide range of industries and applications. Key Features of Our Weighing & Inspection Solutions ●Contaminant Detection Detects foreign materials such as metal, bone, glass, ceramic, and more. ●Content Verification Checks for missing or excess items, presence/absence, and item counts. ●Package Inspection Identifies issues like product caught in seals and defective printing. ●Weight Inspection Performs quantitative checks and grading for consistent product quality. ●Production & Quality Management Enables centralized control, real-time monitoring, statistical analysis, and traceability through our proprietary system, QUICCA. ［Supporting the Pharmaceutical Industry Since 1964］ Anritsu delivered its first checkweigher to a pharmaceutical manufacturer in 1964. Inspired by the industry's strict standards for quality control, we have continuously evolved our technologies to meet advanced quality assurance needs. Today, Anritsu Infivis works closely with pharmaceutical partners to address complex challenges in manufacturing and compliance. ［In-House Development for Superior Performance］ All Anritsu products—including weighcells—are developed in-house. This commitment to innovation is reflected in the high performance of our electromagnetic force balance weighcells. ［Enhancing Quality and Productivity in Pharma］ Anritsu’s inspection technologies contribute to improved quality and efficiency in pharmaceutical manufacturing and R&D environments.