Welding Position Detection Sensor for Bridges
ES-5278 Makome Laboratory MACOME
Non-destructively detect the welding positions of bridges to improve safety.
In the bridge construction industry, quality control of welding is crucial to ensure the safety of structures. Misalignment or defects in welds, which are often overlooked by visual inspections or conventional sensors, can lead to a decrease in the durability of structures. Our welding position detection sensor utilizes eddy currents to accurately detect welding positions even beneath paint or plating. This enables efficient inspections to enhance the safety of bridges. *If you lend us your workpiece, we will investigate whether detection is possible free of charge. Please feel free to contact us. [Application Scenarios] - Inspection of welding joints in bridges - Confirmation of welding positions after painting or plating - Quality control through non-destructive testing [Benefits of Implementation] - Early detection of welding defects - Reduction of inspection time - Improvement of structural safety
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【Features】 - Non-destructive testing using eddy currents - Detectable even under paint and plating - High-precision weld position detection - Signal processing and output via controller - Customizable options available 【Our Strengths】 Based on magnetic sensor technology, we provide products tailored to our customers' needs. With years of experience and technical expertise, we support the resolution of diverse challenges. We also offer a 3-year product warranty.
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Detection of the hole drilling section of the dynamo stator (position detection to avoid welding locations) Welding detection of muffler steel pipes (to ensure that the weld does not overlap with the bending position) Welding detection of rotors that are wound Confirmation of welds during fire extinguisher manufacturing Welding detection of non-magnetic stainless steel pipes and steel pipes Welding detection of drums, pails, and one-gallon cans Welding detection of steel cans such as canned food and canned coffee Edge detection of steel plates, detecting the boundary between plates of leaf springs Detection of welding points on SUS belts Detection of joints in railway tracks Detection of wire breakage in escalator hand belts Non-destructive testing It can also be applied to edge and joint detection.
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Company information
Utilizing our original technology of saturable coils, we provide a fundamentally simple magnetic detection element technology that allows for high precision and long-term stability even under adverse conditions. We have received strong support from a wide range of industries, including unmanned transport vehicles (AGVs), industrial equipment, labor-saving machines, material handling, machine tools, injection molding machines, civil engineering and construction robots, food machinery, industrial machinery, nuclear facilities, and ships. We also excel in sensors for motorsports such as F1 and Moto GP, inclinometers for construction machinery, and magnetic sensors used for ultra-high precision measurements in scientific fields. Some of our products are also adopted in applications like automated parking systems and golf cart guidance sensors. All of our products are developed and manufactured 100% in Japan, with over 80% of our product lineup being custom-made based on individual customer requests. We offer many custom options, including waterproof, explosion-proof, heat-resistant, water-resistant, and radiation-resistant specifications. If you have any issues related to sensing or measurement, please feel free to consult with us. IoT Platform: Our sales and technical staff will fully support you, from minor customizations of existing products to proposals for new detection principles. We also assist with improvements. Our standard products come with a reassuring 3-year warranty. Location: Ina, Nagano Prefecture. Published on Ipros Monozukuri.
