Evaluate the thickness reduction of press-formed products using 3D data to streamline quality control.
In the mold industry, there is a constant demand for improving the quality of pressed molded products and enhancing yield rates. Particularly in the design and manufacturing of molds, managing the thickness of the material after molding is crucial, as even slight changes in thickness can significantly affect product accuracy. Manual thickness measurement is time-consuming and labor-intensive, and it also carries the risk of measurement omissions. T-Promotion visualizes the rate of thickness increase and decrease from non-contact measurement data, addressing these challenges. 【Application Scenarios】 - Evaluating moldability during the mold design phase - Maintaining quality through thickness management during mass production - Identifying locations of necking and cracking 【Benefits of Implementation】 - Reduction in labor hours for thickness measurement - Prevention of quality issues due to measurement omissions - Improved yield rates through early detection of molding defects
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【Features】 - Reads STL format polygon data (non-contact measurement data) - Visualizes thickness variation rate in 3D data - Effective for detecting neck and crack occurrence points - Enables thickness evaluation between processes - Shape understanding through integration with CAD data 【Our Strengths】 Since our establishment in 1984, we have faced various challenges in the manufacturing industry, leveraging our strengths in 3D shape processing technology. We combine our customers' know-how with our technology to provide solutions from a field perspective.
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It is mainly utilized in the automotive industry's press die manufacturing, prototyping, and mass production processes. • Detection of defects during die tryout: By 3D scanning the panel immediately after press forming, it identifies "thinning areas (necks)" before cracks or wrinkles occur. This contributes to understanding the behavior of actual dies that could not be predicted by CAE analysis. • Mass production startup and regular quality management: By conducting overall scans using non-contact measurement devices instead of traditional sampling measurements, it shortens measurement time while expanding the inspection range to the entire area. This achieves a transition from "measuring only areas of concern" to "overall assurance." • Evaluation of Tailored Blank (TWB) materials: Even for panels made from materials with varying thicknesses, it is possible to evaluate and manage them uniformly based on the rate of increase or decrease.
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Since our establishment in 1984, we have consistently faced the diverse challenges encountered in the manufacturing industry. By combining our customers' extensive know-how with our strength in three-dimensional shape processing technology, we provide solutions that are truly beneficial to manufacturing sites. The pillars of our business are "contract development," which leverages our flexible responsiveness, and "packaged products," which reflect the needs of the field. In both areas, we aim to carefully understand our customers' challenges and utilize our analytical skills from a field perspective along with our solid technical capabilities to deliver valuable products and services.
