Vibration feeder achieving low-cost bulk picking without 3D vision.
Vibrating Feeder "FR Series"
We will solve the supply of "thin, low, and easily entangled work" that has been difficult to automate so far by combining robots, vision, and our unique stage.
This product is a robotic supply system designed for the supply process of "thin, curved, and easily tangled workpieces," which has previously relied on manual labor. As a representative achievement, there is a case where the supply process of eyeglass temples (long, curved metal parts) to a press machine has been automated. In conventional methods: - Bowl feeders and bulk picking cannot resolve tangling issues. - Other companies' vibration stations cannot grasp workpieces that are too low in height. - Side walls interfere, preventing the robot from approaching or causing it to stop. For these reasons, automation has been abandoned in all cases. In our method, by using a unique spreading stage made of rubber, the robot's claws can sink in, creating a stable gripping condition even for low-height workpieces. Additionally, due to the absence of side walls, there is no interference with the robot. *For more details, please download the PDF or feel free to contact us.
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basic information
■ Recommended for those who: - Handle difficult-to-supply workpieces such as wire harnesses and elongated parts - Experience bottlenecks due to manual supply - Considered bulk picking but gave up due to tangling and cost issues - Prefer stable automatic supply over strict takt time requirements measured in seconds ■ Reasons for selection: - Unique dispersion method that works even with easily tangled workpieces - Rubber structure allows for stable gripping of low-profile workpieces - Versatility that does not limit handling methods such as air suction and gripping - Configuration without side walls to avoid robot interference - Significant reduction in system costs due to no need for 3D vision - Proven operational results in actual processes (press machine supply) 【Features】 - Compatible with thin, low-profile, and curved workpieces - Pre-processing stage that physically untangles and separates overlapping items - Robot + 2D vision configuration (no need for 3D vision) - Expandable design that accommodates additional workpieces and performance improvements - Suitable for processes that could not be achieved with bulk supply or dedicated supply machines *Please feel free to contact us for more details.
Price information
Approximately 8 million to 15 million yen *Varies depending on robot type, vision specifications, and work conditions *In some cases, configurations under 10 million yen are possible *Additional costs will apply depending on the number of compatible varieties
Delivery Time
※Approximately 3 to 4 months after the concept is finalized. *This may vary depending on specifications and configuration.
Applications/Examples of results
■ Example of Achievements Supply of press machines for eyeglass temples (Human supply → Automation) ■ Expected Applications - Supply of wire harnesses - Supply of parts with cables - Long metal parts and bent products - Pre-processing supply of small parts that are prone to tangling - Inspection and sorting processes conducted in a scattered state *Applicability may vary depending on work shape, size, weight, and process conditions. Please inform us of the target work first.
Line up（2）
| Model number | overview |
|---|---|
| FR400 | It is the most basic configuration. It excels in integration with automated equipment. |
| FR200、FR500 | We recommend it for linear delivery and as a stocker. |
catalog（5）
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Company information
Our company, based in Soja City, Okayama Prefecture, was founded in 1965 and specializes in automation system integration. We excel in building custom dedicated machines, robotic systems, and automation lines, and have accumulated achievements in a wide variety of industries, including the automotive parts industry, textile industry, food container manufacturing, paper product manufacturing, and medical product manufacturing. Our service is characterized by providing high-quality equipment using the most cost-effective methods in response to our customers' requests. Additionally, we have a reliable support system that allows for urgent responses even after delivery, minimizing line downtime. We aim for a fully integrated in-house production where everyone is well-versed in design, processing, and electrical control, enabling us to create meticulous designs that eliminate waste while considering ease of use for our customers. Feel free to entrust us with challenging projects that other companies have declined, as well as the development of prototypes for new products. We are also open to consultations, whether you want us to see the site first or need suggestions on where to start. Our website features technical blogs and case studies as well. If you are interested, please do not hesitate to contact us.