Fine ceramics secondary processed products for machine tools.
High purity alumina, zirconia
Solving the challenges of high-hardness components with high-precision machining of ±1μm.
In the machine tool industry, high precision and durability are required. Especially for high-hardness components, it is important to prevent wear and damage and to maintain stable performance over a long period. Conventional materials may not withstand high loads, leading to frequent replacements and maintenance. Our company manufactures fine ceramics with excellent wear resistance, heat resistance, and chemical resistance through extrusion molding, and by adding secondary processing, we can provide precision components on the micron order, contributing to the resolution of these challenges. 【Application Scenarios】 * Electrode guides for electrical discharge machining * Sliding shaft components * Positioning pins * Rotating shaft materials 【Benefits of Implementation】 * Excellent wear resistance, heat resistance, and chemical resistance contribute to longer lifespan * High precision processing achieves high dimensional accuracy * Cost reduction through decreased frequency of part replacements
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**Features** * Capable of manufacturing with an aspect ratio of 200 or more, even for small diameters of less than 1mm * Fine and high aspect ratio holes penetrate in the extrusion direction * Can be produced with freely adjustable wall thickness from thin to thick **Our Strengths** PILOT Fine Ceramics is a unique ceramic product that leverages the kneading, extrusion molding, and firing technologies developed through the use of mechanical pencils. With our uniquely developed extrusion molding equipment and firing know-how, we provide high-density, high-strength, and high-purity ceramics. Secondary processing achieves micron-level dimensional accuracy and sub-micron-level surface roughness.
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Applications/Examples of results
- Positioning pin - Guide pin
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Pilot Corporation is a comprehensive writing instrument manufacturer that produces and sells fountain pens, ballpoint pens, mechanical pencils, markers, and other writing instruments. In addition, the company also develops businesses that apply its writing instrument manufacturing technology to stationery such as diaries and notebooks, toys, rings, and ceramic products. With a long history of delivering writing instruments to people all over the world for over 100 years, our writing instruments are currently used in more than 190 countries and regions worldwide. By utilizing the "technology derived from writing" that we have cultivated over the past 100 years, we aim to support people, society, and culture in areas beyond "writing."



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