Mold Dew Condensation Prevention Device for Toy Manufacturers MAP
Vittman Corporation MAP
Prevent condensation on the mold and reduce defects in toy molding!
In the toy industry, reducing molding defects is crucial for the stable supply of high-quality products. In particular, condensation on molds due to seasonal and environmental changes is a significant factor that leads to molding defects. Mold condensation can result in poor product appearance and dimensional changes, potentially lowering yield rates. The Wittmann injection molding mold condensation prevention device, MAP, is an energy-saving condensation prevention system that encloses only the area where the cooling water of the injection molding machine circulates with plastic sheets or similar materials, blowing dry air only into that space. This eliminates the need to adjust the cooling water temperature according to the outside air temperature, stabilizing molding throughout the year and reducing molding defects. If humidity control for the entire factory was previously implemented, costs related to air conditioning can also be significantly reduced. 【Application Scenarios】 - Injection molding process for toys - Environments prone to molding defects due to seasonal or temperature changes - Factories aiming to stabilize the quality of molded products 【Benefits of Implementation】 - Reduction in molding defect rates - Improvement in product quality - Increase in productivity - Cost reduction (air conditioning expenses, disposal of defective products, etc.)
Inquire About This Product
basic information
【Features】 - Maintains the same dew point temperature around the mold in any season! - No need for humidity control throughout the factory! A device that is gentle on both staff and costs! - Low running costs due to a drying method that does not use dehumidifying materials! - Surrounding the mold area with a cover also shuts out dust and other contaminants! - Operates maintenance-free using a drying method that does not utilize dehumidifying materials. 【Our Strengths】 Our company handles products that are implemented by world-class companies. These products incorporate cutting-edge technology not found in Japanese products, facilitating rationalization and cost reduction in manufacturing and development sites, and providing undeniable benefits to the companies that adopt them. Additionally, we offer prompt support comparable to domestic manufacturers even for overseas products.
Price information
Please feel free to contact us.
Delivery Time
※Please feel free to contact us.
Applications/Examples of results
The molding cycle of injection molding can be shortened by lowering the temperature of the cooling water flowing through the mold. However, lowering the cooling water temperature has disadvantages, such as causing condensation on the mold, which negatively affects the appearance of the product. As a result, many companies use air conditioning to control the entire factory with injection molding machines to suppress mold condensation. However, this method requires a large air conditioning system to cool the entire factory, leading to high initial investment and operational electricity costs, and it also makes the operators inside the factory feel cold. Moreover, the reality is that "the cooling water temperature of the mold cannot be lowered that much."
catalog（5）
Download All Catalogs
Company information
Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment Dynamic measurement + vulcanization testing machine Rheometer Carbon dispersion meter Mooney viscometer Hardness and density meter Density and specific gravity meter Specific gravity meter for uncured rubber Durometer Durability and fatigue testing machine Rebound tester Wear testing machine ◎ Comprehensive valve manufacturer
![[Patent] Achieving an air nozzle that completely removes water with air blow.](https://image.mono.ipros.com/public/product/image/2116982/IPROS16998950562973190030.png?w=280&h=280)