Achieve 360° image capture in a single shot. If you're having trouble with conical mirror processing, please consult us first.
【Aluminum Machined All-Directional Mirror】 We consistently prototype and manufacture conical mirrors used for all-direction (360°) image acquisition, from aluminum cutting to mirror finishing. The development was prompted by inquiries at exhibitions regarding the high cost of glass all-direction mirrors and the difficulty of adding screws at arbitrary positions. Due to its conical shape, there is a challenge in achieving mirror surface quality because the peripheral speed decreases near the apex during turning processes. Therefore, we have established a process that includes equipment updates (introduction of a multi-tasking CNC lathe), and we currently achieve practical mirror surface quality through the combination of turning → light buffing → electropolishing. Although we are still in the improvement phase, we are continuously working towards the goal of "achieving a mirror surface solely through turning processes." Please let us know your applications and required quality, including glass mirror alternatives, weight reduction, and ensuring flexibility for additional processing.
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basic information
- Material: 5000 series aluminum - Reflective surface roughness: < 100 nm - Surface treatment (protection): Cr plating / Ni plating / Sn plating (reflectivity guideline: 60-70%) - Reflectivity: Aluminum electrolytic polishing (guideline: 90-95%) - Size: Φ20-100 mm, height < 100 mm - Dimensional tolerance: < ±0.05 mm * Reflectivity may vary depending on treatment conditions, shape, and measurement conditions.
Price information
Estimates vary each time (based on shape, size, quantity, surface treatment, required roughness/reflectivity).
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Applications/Examples of results
【Features】 - Supports conical mirror surface processing, usable for 360° imaging applications in one shot - Custom design compatible due to aluminum machining, allowing for additional mounting holes and screws - Lightweight and shatter-resistant metal mirror - Example processes: turning + light buffing + electrolytic polishing 【Applications and Examples】 Alternative to all-direction (360°) glass mirrors / Imaging systems for inspection, monitoring, and recording / Suitable for equipment requiring additional processing for mounting parts
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Company information
Sankyo Intec, based in Iida City, Nagano Prefecture, is a proposal-based manufacturing company that upholds the philosophy of "customer excitement" and deeply digests the essence of our customers' "troubles" to materialize solutions. With three pillars: "Equipment Business," "Processing Business," and "System Business," we have established a system that can consistently provide essential processes for manufacturing, from design development to parts processing, equipment creation, and IT system construction. In the Equipment Business, in addition to our main product, noise filters, we also respond to ODM and OEM contracts utilizing the technology we have cultivated over many years. By taking on everything from design to circuit board assembly and final assembly, we strongly support our customers' product development. In the Processing Business, we offer high-precision machining, while in the System Business, we provide IT solutions that support digital transformation in the field, presenting multifaceted solutions that integrate expertise from various areas. By merging "logical analysis and proposals" from an IT and theoretical perspective with a sincere "manufacturing spirit" rooted in the community, we will harness the collective wisdom of all employees to create added value that exceeds expectations. We look forward to your continued support and guidance.
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