Accurate analysis of sheet sag during drawdown and cooling after molding.
In the construction industry, insulation performance is a crucial factor that influences a building's energy efficiency and residential comfort. The manufacturing of insulation materials using vacuum forming technology requires uniform thickness and appropriate shapes. Sheet sagging and deformation during the cooling process can lead to a decrease in insulation performance. The vacuum forming simulation program T-SIM addresses these challenges by employing an integral viscoelastic model, accurately analyzing sheet sagging during drawdown and cooling after molding, thus supporting optimal insulation material design. 【Application Scenarios】 - Development of high-performance insulation building materials - Optimization of the manufacturing process for insulation materials through vacuum forming - Achieving uniform thickness distribution by automatically back-calculating the initial sheet temperature settings 【Benefits of Implementation】 - Improved insulation performance - Optimization of material costs - Reduced risk of molding defects
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**Features** - Ability to import mold shapes from STL, DXF, Patran, and VRML files - Reproduction of material slip due to differences in mold materials, using friction coefficients - Utilizes integral-type viscoelastic models K-BKZ and Leonov for material modeling - Accurately simulates time dependency and large deformations, with high precision reproduction of sheet and parison sagging - Physical property data for major materials is already registered, allowing for immediate analysis to begin **Our Strengths** We handle products adopted by world-class companies and provide rapid support comparable to domestic manufacturers.
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Our company handles products that are adopted by world-class companies. These products incorporate cutting-edge technologies not found in Japanese products, enabling the promotion of rationalization and cost reduction in manufacturing and development environments, and they are guaranteed to bring benefits to the companies that implement them. Additionally, we provide support for overseas products with the same rapid response as domestic manufacturers. ◎ Dynamic viscoelasticity measurement device ◎ Stress relaxation measurement device ◎ Drop weight impact testing machine ◎ Multicolor light 3D optical profiler ◎ Nano/micro indenter ◎ Tribometer ◎ Moisture meter for polymers ◎ Twin capillary rheometer for melt property material development ◎ Flow analysis software ◎ Molding analysis software ◎ Ultra-precision feeder ◎ Mass flow quantitative feeder ◎ Automatic adjustment weight-type blender ◎ Dehumidifying dryer for polymers ◎ Color spectrometer ◎ Equipment for shortening molding cycles ◎ Rubber measurement-related equipment Dynamic measurement + vulcanization testing machine Rheometer Carbon dispersion meter Mooney viscometer Hardness and density meter Density and specific gravity meter Specific gravity meter for uncured rubber Durometer Durability and fatigue testing machine Rebound tester Wear testing machine ◎ Comprehensive valve manufacturer
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