Construction of automatic assembly and production lines for heavy items and a variety of products | Support from upstream planning
Field surveys and process breakdown determine 70% of automation success! A line builder who sees it through to the end without giving up.
We solve the challenges of "time shortages" and "highly complex automation" faced by production engineers in the automotive, construction machinery, and machine tool industries through integration from the upstream process. Our automation line construction begins with on-site surveys to grasp the "truth of the field" that cannot be seen from drawings alone. We break down the specific warping and welding distortion of large and heavy workpieces, the reaction forces during fastening, and even the "tacit knowledge" that operators unconsciously perform, down to the second. We visualize the conditions for successful automation and develop a "Automation Line Concept Diagram (URS)" that eliminates the possibility of going back. We connect robots, image processing, control, material handling, and automated warehouses in a single line, managing everything centrally as project management (PM). From design, manufacturing, and construction to on-site supervision at overseas factories and fine-tuning after startup, we maintain a commitment to "see it through" without abandoning the project midway, ensuring stable operation of production equipment on-site. Through full turnkey (lump-sum contracting) support, we provide an environment where production engineers can focus on their core value-creating tasks.
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【Available Areas】 • Technical Elements: Industrial robots, image processing, force control, automated warehouses, AGV/AMR transport • Processes: Welding, fastening, press-fitting, heavy load handling, transport, palletizing • Regions: Japan, China, Southeast Asia, India, North America, Brazil, etc.
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[Case Introduction] We are addressing the "challenges" in production technology and successfully completing the following high-difficulty projects. ■ EV Battery Assembly and Transport Line (Turnkey Project) • Received an order for a large-scale line over 20 meters long, consisting of approximately 90 units. • Integrated management of complex processes, including weight measurement and battery liquid injection, and expanded to North American and domestic locations. ■ Renewal and Capacity Enhancement of Aging Washing Machine Production Line • Created drawings from scratch for existing equipment that had no drawings from over 20 years ago using 3D scanning and on-site surveys. • Completed the project without confusion through simultaneous construction of three lines with a maximum of 60 personnel on-site. ■ "User-Friendly" Assembly Line for Global Expansion • Redesigned a robot automation line into a worker line primarily based on air sequences to match the characteristics of overseas locations. • Successfully completed the mass production launch, including on-site support in Brazil and managing risks related to language and security. ■ Development of "General-Purpose and Unique Transport Lines" for Automotive Manufacturers • Designed a unique standard mechanism and transport device to accommodate multiple vehicle models in a limited space. • Expanded four lines from domestic core factories to overseas factories and received customer awards.
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We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
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