For mold repair. We extend the lifespan of molds through precision buildup and welding.
In the mold industry, repairs due to wear and damage of molds pose challenges that lead to decreased production efficiency and increased costs. Especially for molds that require precise shapes, high-quality repairs are essential. Inadequate repairs can result in a decline in product quality and further damage to the mold. The YAG laser welding machine TL series enables precise buildup and welding, allowing for mold repairs and extending mold life. 【Application Scenarios】 - Repair of mold wear, chipping, and damage - Design modifications of molds - Welding between dissimilar metals 【Benefits of Implementation】 - Extension of mold life - Reduction of repair time - Cost savings - High-quality repairs
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【Features】 - The build-up material alloying and diffusing into the work surface results in strong adhesion that does not peel off. - The amount of build-up can be controlled to a minimum, significantly reducing finishing time and costs. - Since the build-up can be done with the same material as the workpiece, there is no hardness difference. - Advanced skills are not required. Precision build-up and welding can be achieved with short training. - The pulsed spot irradiation of laser light instantly melts only the build-up material, alloying and depositing it onto the substrate, resulting in low heat input to the material, preventing distortion, secondary shrinkage (undercut), and stress. 【Our Strengths】 We develop, manufacture, and sell new technologies and equipment related to the longevity and repair of molds and machine parts.
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Price range
P6
Delivery Time
P4
Applications/Examples of results
【Applications】 ○ Molds / Build-up repair for plastic, rubber, die-cast, press, glass molds, etc. ○ Machine parts / Build-up repair for worn areas, scratches, machining errors, etc. on various machine components. ○ Welding defects / Build-up repair for secondary shrinkage, pinholes, etc. caused by argon (TIG) welding. ○ Precision parts / Welding on fine areas of various electronic components, sensors, connectors, etc. ○ Dissimilar metals / Build-up and welding between dissimilar metals. ○ Thin sheet metals / Build-up and welding on thin sheet metals of various materials such as titanium, SUS, etc. ○ Marking / Marking and engraving on molds, machine parts, etc., as well as build-up repair for erased characters. ○ Surface treatment / Build-up repair for surface treatment areas such as thermal spraying, plating, TD treatment, etc. *For other functions and details, please contact us.
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Our country, despite being resource-poor, has often imported and wasted resources from abroad. However, from now on, such practices cannot be tolerated due to resource depletion and environmental conservation. Our country must take the lead in resource recycling, making efforts to leave finite resources and a beautiful environment for the next generation. Our company has made this a core principle, first by coating machine parts with high-performance materials to modify their surfaces and extend their lifespan. Next, if wear, galling, corrosion, scratches, or other defects occur, we will effectively utilize resources by regenerating and repairing them through low-heat input buildup that does not involve changes in stress or material properties, thereby contributing to environmental conservation. Additionally, for companies that own equipment, this approach reduces the inventory of spare parts for replacements and downtime, achieving cost reduction and increased productivity.
