Instantly analyze scratches and dirt! Streamlining the appearance inspection of automotive parts.
In the automotive industry, product quality significantly affects customer satisfaction. In visual inspections, it is essential to accurately detect defects such as scratches, dirt, and shape irregularities to supply high-quality products to the market. Manual inspections not only require time and effort but also may introduce variability in the judgments made by inspectors. Image inspection processing devices conduct inspections at a speed of 0.3 seconds per unit, addressing challenges in the visual inspection of automotive parts. 【Application Scenarios】 - Inspection of scratches, dirt, and shape irregularities in automotive parts - Quality control on manufacturing lines - Quality improvement in parts manufacturing 【Benefits of Implementation】 - Reduction in inspection time - Improvement in inspection accuracy - Prevention of defective products from being released
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basic information
【Features】 - High-precision inspection: Detects fine defects and abnormalities using cameras and sensors. - Efficiency through automation: Significantly reduces work time compared to manual processes. - Consistent results: Inspections are conducted under the same conditions to minimize result variability. - Real-time feedback: Provides immediate inspection results to support quick responses. - Data collection and analysis: Stores inspection results as digital data for analysis. 【Our Strengths】 We have established an in-house integrated production system that covers design, manufacturing, assembly, and electrical control, providing speedy and stable quality. We offer optimal proposals tailored to customer needs and responsibly handle everything from specification meetings to post-delivery support.
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Applications/Examples of results
Delivery Achievements (and many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Dirt image inspection device for cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blowerless heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saws ■ Liquid filling machine For more details, please download the PDF or feel free to contact us.
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.
