Detects scratches and dirt at high speed! Supports quality control of metal products.
In the metal industry, inspecting surfaces for scratches and dirt is essential to ensure product quality. Particularly for products that require high quality, such as automotive parts and precision instruments, a robust inspection system that does not overlook even the smallest defects is crucial. Our image inspection processing device conducts inspections at a speed of 0.3 seconds per unit, contributing to the improvement of the quality of metal products. [Usage Scenarios] - Surface inspection of automotive parts - Inspection of scratches and dirt on metal processed products - Quality control of precision instrument components [Benefits of Implementation] - Prevention of defective products from being released - Reduction of inspection time - Stabilization of quality
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basic information
**Features** - High-precision inspection: Detects fine defects with high-resolution cameras and sensors - Efficiency through automation: Reduces inspection time compared to manual processes - Consistent results: Conducts inspections under the same conditions to maintain quality - Real-time feedback: Provides immediate inspection results - Data collection and analysis: Saves inspection results as digital data **Our Strengths** We provide speedy and stable quality by integrating design, manufacturing, assembly, and electrical control in-house. We listen to our customers' needs and offer optimal proposals.
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Applications/Examples of results
Delivery Achievements (and many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blower-less heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment and transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among many others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saws ■ Liquid filling machine For more details, please download the PDF or feel free to contact us.
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.
