Making work easier with long hoses and wiring (labor-saving case)
In the manufacturing site, there are many situations where long hoses and materials are handled during processes that require movement. In one location, workers were using a long hose with a black protective sleeve, but the hose did not move as desired during transportation, leading to decreased work efficiency. There was a request to improve the work process. Solution: Utilization of a balancer + Installation of a movement rail This time, I proposed the introduction of a "balancer." A balancer is a device that reduces weight and allows for more freedom of movement. The hose is connected to the balancer, which is designed to move smoothly along a rail structure in the ceiling. The rail is shaped to fit the factory and usage location. Although the balancer itself is a standard product, it can be designed and constructed to meet the user's needs. Installation work and considerations In installing the balancer, the following points were taken into account: - Compatibility with the ceiling structure: A dedicated bracket was designed to avoid interference with existing rails and beams. - Ensuring movement range: The rail layout was adjusted to maximize the movement range of the balancer in accordance with the worker's movement line. - Preventing snagging and sagging during work in accordance with the balancer.
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In the actual construction, we completed the installation by making fine adjustments on-site to meet the workers' requests. In response to the feedback of wanting "a bit more room to move," we flexibly addressed this by extending the rails and changing the suspension position of the balancer, showcasing the strength of our specialized design. Effects and Feedback After the introduction of the balancer, we received the following comments from the workers: "The hose feels lighter, reducing the strain on my arms." "There are no more snags when moving, making the work smoother." "I can focus on my original tasks without being distracted by handling the hose." This is a positive example that not only improves work efficiency but also contributes to reducing worker fatigue and enhancing safety.
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This case is a good example of not just introducing equipment for labor-saving purposes, but also aiming for efficiency in design and construction while listening to the voices from the field. A balancer can be a very effective solution for sites struggling with the handling of tools and hoses.
Company information
We are a manufacturer specializing in the design and production of dedicated machines, including press-fitting and testing/measurement devices, as well as robots. Regarding press-fitting, we have developed our own testing equipment that can provide numerical suggestions, such as load, even in the prototype stage, and we accept various consultations that include specifications and design issues. With the aim of proposing solutions to "customer challenges and concerns," we have seen a demand for automation in press-fitting machines and inspection devices in recent years. For example: - Equipment that includes loading and unloading (packaging) for press-fitting devices - Inspection of products from all directions (automation of visual inspection) To respond more precisely to these needs, we have introduced robots in-house, evolving our role from mere transportation to verifying and proposing changes to the work itself. Leveraging our past achievements, we are open to various consultations from across the country, even for projects that have been declined elsewhere, maintaining a challenging attitude without being constrained by fixed ideas. We aim to provide flexible proposals tailored to our customers, understanding the pros and cons of "sometimes with robots, sometimes without." In 2022, to tackle new jigs that had been abandoned due to multiple product compatibility and weight limitations in traditional metal processing, we introduced a 3D printer.
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