Reduce processing costs by up to 40% and improve defect rates by up to 50%! Optimize raw materials and leverage processing knowledge for comprehensive improvement of QCD.
Our "Design Support Service" identifies "waste" starting from raw material size, processability, and part shape, and concretizes improvement points in the drawings with specialized knowledge in punching processing. We optimize the design by delving into material usage, shape, tolerances, and methods, simultaneously enhancing QCD (Quality, Cost, Delivery). The prototype testing using a plotter accelerates the improvement cycle through mold-less verification. Since confirmation can be done in a short time, we can preemptively suppress the manifestation of risks such as dimensional variation and warping during the transition to mass production. 【Case Overview】 ■ Issue: Although the drawings are complete, processing costs remain high. ■ Issue: Yield is not improving, and material loss and defects are impacting productivity. ■ Issue: The shape is complex, and the processing site points out that "stable production is difficult as it is." ■ Solution: Material yield: from 70% to the 90% range (effect of optimizing raw materials and improving handling). ■ Solution: Processing costs: reduced by up to 30-40% (synergistic effects of shape simplification, labor reduction, and waste reduction). *For more details, please download the PDF or feel free to contact us.
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【Other Case Summary】 ■Solution: Defect Rate: Improved by up to 50% (Reduction of chipping/burrs through dimensional stabilization and R optimization) ■Solution: Startup Period: Reduced to half compared to conventional methods (Advance verification through mold-less prototyping) *For more details, please download the PDF or feel free to contact us.
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For more details, please download the PDF or feel free to contact us.
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Download All Catalogs![[Proposal] Design Support Catalog for Punching Process Products ★★ Double-sided Tape, Film, Cushion Material, Heat Dissipation Sheet, Copper Foil ★★](https://image.mono.ipros.com/public/catalog/image/2104325/IPROS1465870629803486073.jpeg?w=120&h=170)
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Since our establishment, we have been providing and proposing rapid and accurate packing technologies, regardless of industry or sector. By swiftly strengthening the establishment of a platform revenue base and accommodating various advanced technologies, we have achieved remarkable development. Utilizing indispensable packing technologies, which are often hidden parts of products, we will continue to strive with all our employees to enhance your satisfaction as our motto.
