[Case Study] Reduction in the number of parts and high-quality multi-material molding through two-color molding.

Reducing the workload of operators! A case that achieved a 4% reduction in process defect rate.

We would like to introduce a case study of "Reducing personnel and achieving high-quality multi-material molding through two-color molding" that our company conducted. In the resin insert molding process, it was a semi-automatic molding, requiring one operator to be dedicated to the molding machine, resulting in unstable product quality. By switching from semi-automatic molding with a single-color machine to two-color molding, we were able to achieve automatic molding, reducing the workload by approximately one operator. Quality also stabilized, achieving a 4% reduction in process defect rate. 【Case Overview】 ■ Challenge: Operators were dedicated to semi-automatic molding, leading to unstable product quality. ■ Solution: Transitioned from semi-automatic insert molding with a single-color machine to two-color molding. ■ Effects: - Enabled automatic molding, reducing the workload by approximately one operator. - Quality stabilized, achieving a 4% reduction in process defect rate. *For more details, please download the PDF or feel free to contact us.

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