Silicone Rubber (Adhesive-Backed) Straight Strip Processing Example | Water Jet Processing
■Overview of Processing Example Product Name: Adhesive Silicone Rubber Strip Dimensions: 1t × 5W × 190L With a narrow width of 5mm and a total length of 190mm in a linear configuration, stable processing accuracy was required to minimize dimensional variation and distortion during cutting. In particular, adhesive materials are prone to dragging of the adhesive layer and irregularities on the cutting surface during blade processing, which can lead to unstable quality. In this case, by adopting water jet processing, a stable cut of the linear shape was achieved without applying heat or mechanical stress. This helped to suppress the peeling of the adhesive layer and enabled component supply that considered positioning accuracy and workability during the attachment process.
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■Product Features (Material) Silicone Rubber Silicone rubber is a rubber material that excels in heat resistance and cold resistance, maintaining stable elasticity over a wide temperature range. It also has excellent weather resistance and ozone resistance, making it widely used primarily in equipment parts and industrial applications. The adhesive-backed specification makes temporary fixing and positioning easier, contributing to improved work efficiency. ■Processing Method (Water Jet Cutting) Water jet cutting is a hydraulic cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. The taper on the cut surface from press processing can also be improved with water jet cutting.
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■Frequently Asked Questions (Q&A) Q. Can materials with adhesive be processed? A. Yes. We handle it under conditions that consider the impact on the adhesive layer. Q. Can you achieve precision with narrow straight shapes? A. Stable straight processing is possible with water jet cutting. Q. Is small lot production possible? A. We accommodate prototype and small lot production. ■For Silicone Rubber Processing, Choose Daiko At Daiko, we handle various rubber materials, including silicone rubber, and can accommodate adhesive specifications, narrow widths, and straight shapes. We flexibly respond from material selection to processing method proposals, as well as prototype, small lot, and custom shapes, offering optimal processing tailored to your application and usage environment.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
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