Long-length irregular shape support through water jet processing.
■Overview of Processing Example Product Name: Gasket for Water Level Gauge Dimensions: 10/34W × 346/370L This processing example involves the production of a gasket for a water level gauge used in thermal equipment. In addition to its elongated shape, it features openings with rounded ends, requiring uniform dimensional accuracy throughout its length. Given that the operating environment is in a high-temperature range, T-6750-S material was selected for its heat resistance and shape stability. Water jet cutting was employed for processing, allowing for the reproduction of the shape as per the drawings without imparting thermal effects or stress to the material.
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■Product Features (T-6750-S) T-6750-S (Vermosal Sheet-S) This is a cover insulation and soundproofing material for exhaust manifolds and a cover insulation and soundproofing material for exhaust pipes. It does not contain asbestos. It is primarily made from inorganic minerals and is formed through a sheet-making process, resulting in minimal dust and safe usage. It has excellent heat resistance, with a maximum operating temperature of 800°C, making it suitable for a wide range of applications. ■Processing Method (Water Jet Cutting) Water jet cutting is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. The injection nozzle can be changed according to the processing material, allowing for the production of high-quality products in a short time. Additionally, the dimensional tolerances that are typically associated with manual processing are significantly improved, resulting in stable processing accuracy. The taper on the cut surface from press processing can also be improved with water jet cutting.
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■Q&A Q: Is stable processing possible for long-shaped gaskets? A: Since water jet processing is a non-contact method, it can maintain stable dimensional accuracy along the entire length while minimizing warping and distortion, even for long shapes. Q: Can you accommodate parts used in high-temperature environments? A: We can handle high heat-resistant materials like T-6750-S with processing conditions tailored to the application and usage conditions. Q: Is it possible to consult from the design stage? A: We support prototype production, small lots, and custom projects, including shape considerations and material selection. ■Processing of gaskets for water level gauges at Daiko At Daiko, we provide comprehensive support for products used in heat-resistant and thermal insulation applications, including gaskets for water level gauges, from material selection to processing methods and shape considerations. We flexibly accommodate prototype production, small lots, and custom shapes, offering optimal processing tailored to the usage environment.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
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