Supports curved shapes with water jet processing.
■Overview of Processing Example Product Name: Inspection Port Gasket Dimensions: R382×R370 (Thickness 5t, Mounting Hole φ9) This processing example involves the manufacturing of a gasket for the inspection port provided in equipment. Water jet cutting is employed to ensure dimensional accuracy and shape reproducibility for the specifications that include both outer and inner shapes with curved contours and mounting holes.
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■Product Features (Silicone Rubber) Silicone rubber (Si) is a special rubber with a silicon-based main structure. It has excellent heat resistance (up to 200°C) and cold resistance (down to -70°C), demonstrating stable performance over a wide temperature range. It also has high weather resistance, electrical insulation properties, and safety for human contact, making it widely used in the food and medical fields, as well as as sealing materials in high-temperature environments, although its mechanical strength is relatively low. ■Processing Method (Water Jet Cutting) Water jet cutting is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. The injection nozzle can be changed depending on the processing material, allowing for the production of high-quality products in a short time. Additionally, the dimensional tolerances that are typically achieved through manual processing are significantly improved, resulting in stable processing accuracy. The taper of the cut surface from press processing can also be improved with water jet cutting.
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■Q&A Q: Can you accommodate special shapes for inspection openings? A: We can also accommodate gaskets for inspection openings that include curved shapes and mounting holes. Q: Is prototyping or small-scale production possible? A: Since no die is required, we can produce small lots and prototypes. Q: Can I consult you about material selection? A: We provide support starting from material selection, taking into account the operating temperature and installation environment. ■Processing of Inspection Opening Gaskets at Daiko At Daiko, we provide comprehensive support for inspection opening gaskets, including material selection, processing method proposals, and shape considerations. We can also accommodate inquiries for custom shapes using water jet processing.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'





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