Compatible with small diameter hole processing using water jet machining.
■Overview of Processing Example Product Name: CR Rubber Flame Retardant Gasket Dimensions: 1t 60W×105L Specifications: φ3.5 hole × 4 This is a thin gasket made from CR rubber flame retardant type (equivalent to UL94V-0). It has a 60mm × 105mm outer shape with four small diameter φ3.5 holes processed. By adopting water jet processing for the thin and small diameter hole specifications, we have suppressed thermal effects and achieved stable dimensional accuracy.
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■Product Features (CR Rubber Flame Retardant) This is a type of chloroprene rubber (CR) with enhanced flame retardant properties (equivalent to UL94V-0). It has a well-balanced performance in weather resistance, heat resistance (approximately 120 degrees), oil resistance, and chemical resistance. It can be used in a wide range of applications, including construction rubber products and general industrial gaskets. ■Processing Method (Water Jet Cutting) Water jet cutting is a method that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances achieved through traditional manual processing are significantly improved, resulting in stable processing accuracy. The taper of the cut surface from press processing can also be improved with water jet cutting.
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■Q&A Q1. Is it possible to process flame-retardant rubber? A. It can be processed while maintaining its flame-retardant properties. Q2. Can you handle small diameter hole processing? A. We can accommodate small diameter processing such as φ3.5 holes. Q3. What measures are taken to prevent distortion in thin material processing? A. We optimize processing conditions to suppress distortion. ■Daiko's Capability We handle demanding projects such as flame-retardant materials, thin materials, and small diameter hole processing. We provide consistent support from material selection to processing method proposals, ensuring stable supply from prototyping to mass production.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
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