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  6. High-pressure test plugs for pipes and flanges for chemical plants

High-pressure test plugs for pipes and flanges for chemical plants

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CURTISS-WRIGHT Corporation HIGH LIFT FLANGE/WELD TEST PLUG

last updated:Jul 06, 2026

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Localized pressure testing of flange construction to improve safety.

In the chemical plant industry, ensuring the safety of piping is the most critical issue. Particularly in piping that handles high-pressure fluids, the reliability of welds affects the overall safety of the plant. Leaks due to welding defects pose a risk of serious accidents, making reliable pressure testing essential. Our high-pressure pipe and flange pressure test plug is designed to allow localized pressure testing after welding in flange construction. This enhances the safety of the plant. 【Usage Scenarios】 - Pressure testing after welding in chemical plant piping construction - Pressure testing of piping during plant maintenance - Purging and upstream monitoring during welding 【Benefits of Implementation】 - Localized testing eliminates the need for ancillary work, reducing labor and costs - Reusable, helping to control running costs - Reduced environmental impact through minimized media usage

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High-pressure test plugs for pipes and flanges for chemical plants

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HLA2P40_No-Bg_Med-Res_Diagonal-Back-Left aaa.gif
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【Features】 - Maximum test pressure: 3.1MPa, 7.7MPa, 15.5MPa (depending on pipe size and flange standards) - Compatible with ANSI sizes from 3/4" to 24" (also compatible with JPI standards) - Localized pressure testing can be conducted after welding - Eliminates the need for ancillary work, reducing labor and costs - Reusable 【Our Strengths】 - Serving as a domestic contact for overseas manufacturers of specialized parts and tools, providing expert knowledge and a wide range of products - Offering a broad selection of products necessary for plant maintenance and equipment manufacturing - Providing high-quality products and services based on years of experience and trust

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Applications/Examples of results

Curtis Wright Corporation/EST Division is a specialized manufacturer of pipe sealing technology headquartered in the United States, handling various shapes of test plugs used for high-pressure testing of pipelines and plant equipment. The most notable feature of these plugs is their ability to test at pressure levels that are not available from other companies. (They can be used for both hydrostatic and leak testing.) High-lift flange welding plugs are adopted primarily in flange work at plant maintenance sites both domestically and internationally.

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CURTISS-WRIGHT Company Piping/High Pressure Pressure Test Jigs (3 types)

CURTISS-WRIGHT Company Piping/High Pressure Pressure Test Jigs (3 types)

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Curtiss-Wright Corporation EST Comprehensive Document "Testing Methods for Piping and Tubing" "Closure Methods for Heat Exchange Tubes"

Curtiss-Wright Corporation EST Comprehensive Document "Testing Methods for Piping and Tubing" "Closure Methods for Heat Exchange Tubes"

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CURTISS-WRIGHT Corporation Pop-A-Plug (Closure Plug for Heat Exchange Tubes)

CURTISS-WRIGHT Corporation Pop-A-Plug (Closure Plug for Heat Exchange Tubes)

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G-160 Heat Exchange Tube Test Gun

G-160 Heat Exchange Tube Test Gun

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G-650 Vacuum Tester

G-650 Vacuum Tester

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Machine elements and parts

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We are the domestic agents for overseas machinery/tool manufacturers necessary for plant maintenance and equipment fabrication. ■MAUS ITALIA (Italy/Repair tools and equipment for heat exchangers, manufacturing tools and equipment) They are one of the few specialized machine manufacturers in the world focusing on heat exchangers. They have numerous achievements in Japan, ranging from plant engineering companies to construction companies. ■CURTISS-WRIGHT EST Group (United States/Piping pressure test plugs, heat exchanger tube sealing plugs) They are a machinery manufacturer with specialized expansion seal technology. They produce mechanical plugs that can seal heat exchanger tubes with a single touch without welding, as well as test plugs that can achieve high pressure sealing during piping pressure tests simply by attaching the plugs. - Their special plugs enable high-pressure sealing, allowing for safe and significant reductions in labor. - They already have numerous achievements in repair sites of domestic and overseas oil/chemical plants, as well as in factories manufacturing large equipment such as boilers. - The sealing plugs for heat exchanger tubes are a noteworthy product that is increasingly being adopted in Japan. ■Various types of hose bands, clamps, and tools.

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