Ensure a high-level aseptic process from the materials. Medical-grade silicone that maintains the "purity" of pharmaceutical manufacturing.
In the filling and liquid transfer process of pharmaceutical manufacturing, the contamination of fine foreign substances from components and the leaching of ingredients directly impact product potency and can lead to batch disposal. Fujikura Composite's silicone rubber molded products are consistently produced in clean rooms that meet medical device standards. Using high-purity materials that have passed USP Class VI and various biocompatibility tests, we minimize the impact on pharmaceuticals. We provide the highest level of assurance for aseptic filling lines that require advanced validation. 【Application Scenarios】 Aseptic filling lines: Diaphragms for filling pumps, tube connections, plunger gaskets Single-use bags: Seal materials for discharge ports, valves for sampling ports Freeze-drying equipment: Gaskets for shelves, sealing for vacuum lines 【Benefits of Implementation】 Reduction of extractables risk: High-purity LSR (liquid silicone rubber) suppresses the contamination of pharmaceuticals with impurities Strict traceability: Thorough management system from material lots to molding conditions in accordance with medical standards Excellent heat and cold resistance: Compatible with high-temperature steam sterilization (SIP) and ultra-low temperature storage environments for vials.
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【Features】 - Reduced risk of foreign matter due to injection molding - Capability to produce highly precise components with high product accuracy - Ability to mold fine processing and thin films (less than 0.1mm) - Automation molding possible without runners or sprues - Fast curing speed and short molding time enable mass production 【Our Strengths】 We leverage the technology cultivated through the manufacturing and sales of industrial rubber components and the know-how in producing medical silicone rubber molded products to provide products tailored to our customers' needs. From material selection to manufacturing and inspection, we deliver safe and reliable products under a consistent quality control system.
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【Purpose】 ■ Functional components such as sealing materials, check valves, and connectors used in various medical devices and analytical instruments, including those related to artificial dialysis and regenerative medicine. *For more details, please refer to the PDF document or feel free to contact us.
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In addition to industrial rubber parts, we are widely engaged in various fields such as fluid control equipment, vibration isolation tables and related equipment, printing machinery, electrical and electronic devices, rescue and lifesaving equipment, and the manufacturing and sales of golf carbon shafts.