Hybrid: A combination of mineral casting and various structural materials.
EPUFILL
It has excellent compatibility with castings and can bodies!
If you're interested in mineral casting but have concerns such as: → Is the strength insufficient? → Is there a high initial investment (mold cost)? → Isn't it cumbersome to replace castings and can bodies from scratch? We recommend RAMPF's hybrid structure "EPUFILLⓇ". By simply filling the gaps in castings and can bodies, you can add the excellent damping and thermal properties characteristic of mineral casting. ◎ You can ensure strength with castings and can bodies. ◎ Since you only need to fill the gaps in the structure with mineral casting, the mold cost is zero. ◎ You can use existing structures, eliminating the hassle of new designs. Furthermore, if you choose the DIY kit "EPUSELF" with good fluidity, there's no need for a vibration table! You can fill it on-site at your company (however, please note that the filling amount and the shape of the structural gaps may vary, so we recommend a preliminary meeting). While new designs will be necessary, it is also possible to achieve an "ideal hybrid structure" through structural analysis by combining "lightweight thin-walled castings + the performance of mineral casting." A new form that has never existed before will be created by your hands. Please feel free to contact us!
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basic information
Main representative values of mineral casting materials for Epfil: [Density] Approximately 2.3 to 2.4 g/cm3 *similar to aluminum [Elastic modulus] 30 to 40 kN/mm2 *compression test [Compressive strength] 120 to 140 N/mm2 [Coefficient of linear expansion] Approximately 15 to 20 x 10^-6 K^-1 *at 20℃ [Maximum particle size] 3 to 16 mm
Price information
[Estimated Material Cost] Approximate cost per kg: 1,000 to 2,000 yen as of March 2026 [Other Expenses] Filling work cost *Usually completed in 1 to 2 days Preparation cost *Preventing gaps from leaking (filling holes), etc. Transportation cost *Free if construction is done at your site New design cost *Only for new designs of castings or fabricated bodies Others *Usage fees for work equipment, costs for consumables, administrative fees, etc.
Delivery Time
P4
※Immediate delivery is possible for small quantities. For filling large components, if existing parts are used, the work itself can be completed within a few days.
Applications/Examples of results
[Filling for structural components of machine tools, semiconductor manufacturing equipment, and various other machines] ☆Lower part (e.g., machine bed, machine base, frame) ☆Upper part (e.g., column, gantry) ☆Others (e.g., components around the rotating shaft, etc.)
Detailed information
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With Epself, filling on-site is also possible. You can do it yourself!
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Company information
Development and Products of Reactive Resin Systems RAMPF Group Japan is the Japanese subsidiary of RAMPF Group, headquartered in Germany. RAMPF Group is one of the world's leading manufacturers in the development and production of reactive resin systems, as well as in the field of application technology for these resins, serving as a significant driving force for technological innovation. Through its latest system solutions, RAMPF Group has made substantial contributions to global technological advancement. Since its establishment in 2005, RAMPF Group Japan has been selling the following products in the Japanese market: 1) Board products for models, molds, and tools 2) Liquid epoxy resins and polyurethane resin products 3) Mineral casting (mineral cast) used for bases and frames of machine tools, etc. [The sales divisions are located in Shin-Yokohama and in Aichi Prefecture. For inquiries, please contact the headquarters, the person in charge of this Ipros site, or your respective sales representatives.]
