Automobile line model addition modification | Consistent support for design, construction, and electrical work without stopping operations.
Unexpected on-site troubles were successfully resolved with "professional management skills." Design, construction, and electrical teams worked together to add a new model without stopping the production line.
We provide engineering that establishes equipment without stopping operations for "model additions" or "production line modifications" to existing automotive general-purpose lines. Our value lies in further deepening the "integrated system" at the practical level on-site, achieving a line that "works reliably" within the constraints of existing equipment, not just flashy automation.
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Four Strengths to Solve On-Site 'Problems' ■ Resilience in Project Management: We always prepare alternative plans and respond flexibly to sudden changes in processes due to holiday production or parts delays. ■ Integrated Operation of Design, Construction, and Electrical: We quickly resolve complex interlock management and identify the causes of issues on-site through a unified approach. ■ Clarification of Ambiguous Specifications: We thoroughly coordinate with local members and document specifications to prevent rework due to discrepancies in understanding. ■ Commitment to Go Beyond Scope: We complete tasks that are essential for line establishment, such as troubleshooting existing equipment and teaching, even if they fall outside our usual scope.
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【Case Study】 Malaysia: New Model Addition Project to Automotive General Line - Challenges Faced: Frequent changes to the construction schedule due to holiday production, delays in parts arrival, and insufficient communication of instructions to local construction members. Additionally, there were minor specification differences due to separate line configurations for left and right, and complex interlock issues with electric actuators required advanced adjustments in control. - Measures Implemented: 1. Multiple Process Simulations: Prepared 2-3 construction procedures tailored to the site conditions for immediate switching. 2. On-site Optimization of Electrical and Control Systems: Close collaboration between design and electrical teams to systematically address and resolve any discrepancies that arose on-site. 3. Support Beyond Roles: Prompt response to issues outside the scope of construction, such as robot teaching, unexpected cable disconnections, and circuit breaker replacements. - Results and Achievements: Under the common goal of "not stopping the line," all tasks, including unexpected work, were completed. Successfully executed a high-difficulty modification project, supporting the customer's production plan.
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We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
