Contribute to reducing total costs by decreasing exchange frequency.
The jigs and racks used in the plating process require regular replacement due to corrosion and wear, leading to increased costs and maintenance burdens. By applying PFA coating, it is possible to suppress corrosion and surface degradation caused by chemicals, thereby extending the lifespan of the jigs. This not only reduces the frequency of replacements but also contributes to minimizing unexpected troubleshooting and the risk of line stoppages. Particularly for large jigs and custom-designed parts, the cost benefits from the longevity effects become significant. This is a practical improvement measure that can achieve both stable equipment operation and cost reduction. We also accommodate the consideration of optimal specifications and prototype evaluations based on site conditions, so please feel free to contact us for technical consultations and prototype verifications.
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basic information
PFA coating is a fluororesin coating that has excellent chemical resistance and water repellency. In the plating process, it protects jigs and racks from chemical solutions, suppressing corrosion and deterioration. Additionally, its non-stick and water-repellent properties improve liquid drainage, contributing to the reduction of chemical carryover and stabilization of the process. Furthermore, the smooth surface makes it easier to prevent foreign matter adhesion, contributing to quality maintenance. It is a surface treatment technology that can simultaneously achieve corrosion resistance, quality, and process improvement.
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Applications/Examples of results
- Plating jigs, racks - Transport jigs, holding parts - Electrolytic plating line parts 【Effects】 - Improved corrosion resistance - Enhanced liquid drainage - Stabilization of quality - Suppression of foreign matter generation - Cost reduction
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
