Quality changes with dispersion. Pre-validation of the reproducibility of resin materials through testing.
In the dispersion process of resin materials, the dispersion state of fillers and additives greatly influences product performance. Issues such as strength reduction due to poor dispersion, appearance defects, variability in functional characteristics, and viscosity fluctuations are likely to occur, especially in high-fill and nano-filler systems where dispersion difficulty increases. Additionally, even if there are no problems during the prototype stage, it is often seen that the same quality cannot be reproduced during mass production. This service conducts dispersion tests tailored to material properties and formulation conditions, evaluating dispersion state, viscosity characteristics, and reproducibility. Furthermore, through scale-up verification using small machines and pilot equipment, risks during the transition to mass production are visualized in advance. This is not just a simple test; by delving into process design, we support quality stability and productivity improvement.
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basic information
- Target: Various resin materials, filler-compounded resins, functional materials - Corresponding content: Dispersion tests, viscosity evaluation, dispersion state confirmation, process condition examination - Verification scope: Powder input methods, dispersion conditions (shear force, time), mixing order - Example target materials: Inorganic fillers, carbon materials, nano-fillers, etc. - Scale: Laboratory equipment, small-scale machines, pilot facilities - Evaluation content: Dispersion uniformity, agglomeration state, viscosity characteristics, appearance quality - Output: Optimal process conditions, scale-up guidelines, equipment configuration proposals - Features: Designed and verified as a whole process rather than just individual equipment
Price information
Please consult separately.
Delivery Time
※We will provide you with the test schedule after your consultation.
Applications/Examples of results
【Target Applications】 - Resin compounds - Paints and coating materials - Adhesives and sealants - Functional resin materials 【Common Issues】 - Fillers do not disperse uniformly - Clumps and agglomerates remain - Viscosity is unstable - Variability in appearance and performance - Inability to reproduce quality during mass production 【What Can Be Gained from Testing】 - Visualization of dispersion state (de-agglomeration) - Optimal conditions for viscosity and dispersion - Guidelines for stabilizing product quality - Reproduction conditions for mass production Please share your current materials, formulations, and challenges. We will propose the optimal dispersion test.
Detailed information
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The globally renowned IKA Group and Shibuya Kogyo have been collaborating on business and technology since 2010, working together on inline continuous dispersion systems.
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Inline solid-liquid mixing pilot plant. It achieves stable dispersion while suppressing clumping through continuous mixing. It supports space-saving and short processing times, enabling consistent scale-up considerations from research and development to mass production.
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It is a small experimental device that can be used on a tabletop. It can be utilized in the early stages of process evaluation.
Line up（1）
| Model number | overview |
|---|---|
| Inline solid-liquid mixing dispersion system |
catalog（2）
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Company information
Our company is headquartered in Kanazawa City, Ishikawa Prefecture, and has sales offices and factories both within and outside the prefecture. We focus on the bottling business, which involves filling beverages and other products, and we are expanding into various fields such as solid-liquid mixing and dispersion systems, laser processing machines (including fiber lasers and CO2 lasers), and semiconductor assembly equipment (such as taping machines, multifunctional test handlers, ball mount machines, and bonders). Please feel free to contact us if you have any inquiries.
