Consideration for scaling up to a stainless steel reaction tank. Stainless steel 5-neck flask as an alternative to glass flasks.
The stainless steel 5-neck flask is a laboratory reaction vessel that allows for reaction evaluation in a material close to actual equipment while maintaining the operability of the commonly used 5-neck glass flask in laboratory tests. Since stainless steel reaction tanks are widely used in mass production facilities, there may be differences in reaction behavior, yield, and by-product generation trends between laboratory test results with glass flasks and actual results after scale-up. By using this product, it is possible to consider the influence of stainless steel material from the laboratory stage in reaction studies. With a multi-port structure that accommodates thermometers, coolers, dropwise addition, gas introduction, and stirring, it can be utilized for studies of atmospheric reflux reactions and monomer solution polymerization reactions, among others.
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【Specifications】 Material: Stainless Steel SUS304 Capacity: Approximately 1.2L Weight: Approximately 3.7kg Number of Ports: 5 ports Port Size: Inner Diameter Approximately 22mm External Thread Size: 3/4B, 20A Structure: Closure structure of lid and vessel using clamp band Heating Section: Thin structure with a plate thickness of approximately 1mm Example Usage Temperature: Water bath up to 100℃ 【Features】 〇 Separatable type ○ Can be used as a substitute for glass flasks ○ Lab evaluation possible with stainless steel material close to actual equipment ○ Compatible with thermometer, cooler, dripping, gas introduction, and stirring ○ Consideration for responsiveness to external heating due to thin structure ○ Capable of observing contents through sight glass ○ Customization options such as anti-tipping skirt can be considered
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P3
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Applications/Examples of results
【Purpose】 ○ Pre-evaluation for scale-up to stainless steel reaction tanks ○ Confirmation of material differences between glass flasks and stainless containers ○ Atmospheric reflux reactions ○ Monomer solution polymerization reactions ○ Resin synthesis tests ○ Confirmation of reaction behavior, yield, and tendencies for by-product generation ○ Initial evaluation with an eye towards actual machine transition ○ Laboratory considerations for issues and performance differences during scale-up 【Example of Achievements 1】 Used for resin synthesis tests aimed at confirming reproducibility in actual machines during normal resin synthesis. It is utilized for rapid recovery considerations at the laboratory level in case of issues or unintended performance differences occurring during scale-up in the factory.
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We carefully confirm our customers' requests and proceed with "manufacturing" to ultimately ensure their satisfaction. Centered around OEM products, we respond to various requests from customers in the food industry, pharmaceutical and medical industry, chemical industry, machinery and equipment, and home appliance sectors with our stainless steel welding processing technology and various other stainless steel processing techniques. We have a wide range of design and manufacturing achievements that we have cultivated. We also have experience in transporting and installing stainless steel storage equipment, such as shelves, in clean rooms and cold storage facilities. Please feel free to consult with us. <Registered company in the Tsubame-Sanjo manufacturing company directory> https://webdb.tsjiba.or.jp/main/company/00000332/show


