Revisiting the processing of difficult-to-cut materials that cannot be cut or held.
UF15α-CU-RO
Heat, wear, tool life. Addressing the challenges of machining difficult-to-cut materials.
Cannot be cut, tools do not last, processing is unstable―― These challenges frequently arise in the machining of difficult-to-cut materials. Heat-resistant alloys such as Inconel and Hastelloy (difficult-to-cut materials) tend to retain heat and concentrate it at the machining point, leading to tool wear and seizing. This product, through strong alkaline electrolyzed water (SAIW) and a dedicated additive, achieves excellent wettability and cooling properties. By enhancing the liquid's accessibility to the machining point, it helps to reduce heat concentration and contributes to process stabilization. Furthermore, under certain conditions, there have been confirmed cases of increased tool life and improved feed conditions, leading to enhanced productivity. In actual field applications, results have been observed that extend tool life and improve machining conditions for difficult-to-cut materials, including heat-resistant alloys. Transitioning from conventional oil-based machining to cooling and contact control using water. Please check with test evaluations first. *Effects may vary depending on material, tools, and machining conditions. Please confirm details through testing.
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basic information
【Generation Capacity】 - Generation Rate: 15L/h → Suitable for continuous use in small to medium-sized processing sites 【Water Quality】 - pH: Approximately 12.5 (strong alkaline electrolyzed water) → Applicable for cleaning, disinfection, and cutting purposes 【Features】 - Structure that does not generate acidic water - Design that does not produce chlorine gas → Safe for use within factories 【Application Compatibility】 - Suitable for cutting fluid applications (when used with dedicated additives) - Suitable for degreasing and cleaning applications → Integrated operation from processing to cleaning is possible 【Installation】 - Compact design → Compatible with retrofitting to existing equipment *Please refer to the catalog for detailed specifications and conditions.
Price information
Reference price: Individual estimates based on specifications and configuration Price range: Approximately 3 million to 5 million yen
Price range
P5
Delivery Time
※Approximately 1 to 2 months after order receipt *subject to change based on specifications and installation conditions.
Applications/Examples of results
■ Difficult-to-cut material processing (Main applications) - Heat-resistant alloys such as Inconel and Hastelloy - Titanium and carbide materials ■ Cutting and grinding processing (Main applications) - Improved liquid reach to processing points due to excellent wettability - Suppression of friction heat through cooling performance ■ Tool and processing stabilization - Reduction of tool wear - Stabilization of tool life ■ Optimization of processing conditions - Improvement of feed conditions - Reduction of processing time ■ Support for difficult-to-cut materials - SUS, carbide, heat-resistant alloys, etc. *Effects may vary depending on material and conditions.
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Company information
E-Plan Co., Ltd. is dedicated to being kind to people and keeping the natural environment clean. E-Plan provides advanced cleaning technologies that are gentle on both people and nature, developing and selling purification systems that regenerate various types of wastewater generated from cleaning in various industries (such as metals, LCDs, lenses, chemicals, cosmetics, pharmaceuticals, food, and livestock), as well as cleaning machines that do not pollute the environment. Additionally, E-Plan Co., Ltd. manufactures and sells a colorless and odorless electrolyzed water called Super Alkaline Ion Water "e Wash," which contains 99.9% water components and does not include synthetic chemicals such as surfactants, achieving powerful cleaning capabilities while being safe and environmentally friendly.
