Cleaning possible at high temperatures. Heat-resistant brush for die casting using PPS/Cornex.
In die casting sites, aluminum powder and release agents tend to accumulate around the mold and spray equipment, making regular cleaning essential. However, due to the high temperatures of the molds and surrounding areas, it is necessary to wait for cooling before cleaning, which can lead to decreased work efficiency and increased setup time. Kyoshin Giken's heat-resistant brush can be used for cleaning while still in a high-temperature state, significantly reducing cooling wait times. The bristle materials can be selected according to application, with PPS rated for 200°C and Corenex rated for 270°C. Both materials offer excellent heat resistance, allowing for optimal specifications designed to match the temperature conditions of die casting molds. Additionally, the brush shape can be freely customized to suit difficult-to-clean areas such as grooves, around pins, and narrow spaces of spray equipment, providing high effectiveness for pinpoint cleaning. - Can clean molds and equipment while still in a high-temperature state - Choose bristle material from PPS (200°C) / Corenex (270°C) - Ideal for removing aluminum powder and release agent accumulation - Supports pinpoint cleaning of grooves, around pins, and narrow spaces of molds - Compatible with custom-shaped brushes, allowing for free design according to equipment shape - Capable of reproducing from physical samples - Can be produced from a single unit, making it ideal for replacements and prototypes
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●Usage: Cleaning of high-temperature parts of die-casting molds, removal of aluminum powder, removal of release agent deposits, pinpoint cleaning around pins ●Heat resistance: PPS (heat resistance 200℃), Koneks (heat resistance 270℃) ●Shape: Custom design available in small and irregular shapes (for grooves, steps, around pins, narrow areas, etc.) ●Material: Selectable according to application, including PPS and Koneks ●Wire diameter: Selected according to the cleaning target and temperature conditions ●Density: Adjustable according to application (※no polishing function) ●Mounting specifications: Customized to fit mold maintenance equipment and jigs ●Features: Can clean while maintaining high temperatures. Suitable for areas that cannot be reached by standard brushes ●Delivery format: Can be produced from actual samples, drawings, or photos
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Applications/Examples of results
- Removal of aluminum powder adhering around the die-casting mold - Cleaning of release agent accumulated around the spray device - Mold cleaning work at high temperatures immediately after molding - Pinpoint cleaning of narrow areas such as grooves, pins, and steps of the mold - Reduction of setup time by removing dust and deposits from high-temperature areas - Contribution to improved cleaning efficiency by reducing cooling wait times - Cleaning of specific areas with specially shaped brushes tailored to the device shape - Support for small-scale production as a replacement for existing brushes or for prototype evaluation
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You can order custom-made brushes starting from one piece, and standard brushes can be ordered with a click. I absolutely love custom-made brushes too (^^)/ Brush Village @ Koshin Giken, a manufacturer of industrial brushes, is an online shop for brush mail order! The uses for brushes are too numerous to count, including cleaning, polishing, deburring, sealing, and more. Even we, as manufacturers, are surprised by this. We have a variety of brushes in different shapes available (^^) We also welcome inquiries for other uses, so please feel free to contact us!
