Harmonic Diagnosis Tool for the Food Manufacturing Industry
HM-3000AI、HM-2000AI／KS-3000A、KS-2000A
Achieving predictive maintenance of food manufacturing equipment through harmonic diagnosis technology.
In the food manufacturing industry, stable operation of equipment influences production efficiency and quality. In particular, foreign matter contamination and production line stoppages can lead to significant losses. Harmonic diagnostic tools enable early detection of deterioration in electrical equipment, allowing for planned maintenance. This reduces equipment downtime and contributes to improved manufacturing efficiency. 【Usage Scenarios】 - Food manufacturing lines - Packaging machines - Cooling equipment - Heating equipment 【Benefits of Implementation】 - Improved production efficiency through stable operation of equipment - Cost reduction through planned maintenance - Maintenance and enhancement of quality - Prevention of troubles in advance
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basic information
【Features】 - Non-contact diagnosis: Collects harmonic components from the cable section of the distribution board - Live line diagnosis: Operates while in service - Diagnosis possible without experts (diagnosis through AI analysis): Evaluation of diagnosis results on a five-point scale - Portable and easy to carry - Realization of predictive maintenance: Graphs diagnosis results for trend management, enabling deterioration prediction 【Our Strengths】 Since our establishment, we have consistently developed measurement and control systems, and with the technical expertise we have cultivated over many years, we always propose systems that satisfy our customers.
Price information
KS-3000A: Dedicated to AC motors, starting at 6 million yen KS-2000A: Universal type for AC, DC, and others, starting at 12.6 million yen HM-3000A: Successor to KS-3000A, starting at 4 million yen HM-3000AI: Successor to KS-3000A with AI functionality (Scheduled for release in December 2026: 6 million yen) HM-2000A: Successor to KS-2000A (Scheduled for sale in October 2026: 7 million yen) HM-2000AI: Successor to KS-2000A with AI functionality (Scheduled for release in March 2027: 9 million yen)
Price range
P6
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Applications/Examples of results
【Diagnosis Target Equipment】 1. AC Motors: Motor section, Load section, Inverter section 2. DC Motors: Motor section, Load section, Inverter section 3. Power Transformers: Molded transformers, Oil-filled transformers 4. Power Capacitors: Power factor correction capacitors 5. Generators: Diesel engines and turbines of prime movers 6. Uninterruptible Power Supply (UPS) 【Japan Mechatron's harmonic diagnostic device has received high acclaim.】 - 2005 Minister of Education, Culture, Sports, Science and Technology Award for Science and Technology (Technology Division) - 29th Invention Award from the Japan Invention Association (Yamaguchi Invention Contribution Award) - 2003 Kyoto City Small and Medium Enterprise Support Center Oscar Award - 2003 Japan Plant Maintenance Association Excellent Product Award
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Company information
Since our establishment, we have consistently engaged in the development of measurement and control systems, and with the technical expertise we have cultivated over many years, we will always propose systems that satisfy our customers.
