Instead of exchanging for a new product, choose 'prolongation.' Solve wear on rotating machinery with wear-resistant coating.
For parts that are prone to wear, consider the option of extending their lifespan.
For parts that wear out quickly and require frequent replacement, we apply wear-resistant coatings through thermal spraying. By forming a high-hardness, high-durability film on the surface, we aim to extend the lifespan of the parts and reduce maintenance frequency. In the case of equipment components, it is sometimes possible to improve performance by functionalizing only the surface without changing the base material to an expensive one. We propose appropriate thermal spray specifications based on the usage environment, counterpart materials, sliding conditions, and types of wear. We will consider suitable treatment methods for each part in response to challenges such as "wears out quickly," "wears easily," and "want to extend the replacement cycle." Examples of suitable parts: - Rolls - Sleeves - Sliding components - Powder transport components - Equipment parts that are prone to wear - Parts subject to wear due to contact and sliding *If the usage conditions are known, it is possible to consider suitable film specifications. Please let us know about the current wear situation and any issues you are facing.
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basic information
Corresponding Content: Wear-resistant coating formation, surface hardening, lifespan extension, reduction of replacement frequency Corresponding Methods: HP-HVOF thermal spraying, plasma spraying, self-fluxing alloy spraying Representative Applications: Wear-prone sliding parts, powder transport parts, rolls, contact components Corresponding Parts: Rolls, shafts, sleeves, sliding parts, transport parts, various equipment parts Corresponding Materials: Steel, stainless steel, cast iron, etc. Representative Coatings: WC-based, NiCr-based, self-fluxing alloy-based, etc. Finishing Options: Machining, polishing, surface finishing according to application Expected Effects: Extended component lifespan, reduced maintenance costs, decreased frequency of downtime *Specifications will be proposed based on usage environment, counterpart materials, and wear conditions.
Price range
P3
Delivery Time
P3
Applications/Examples of results
Wear-resistant, rust-proof, corrosion-resistant
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Company information
At Kyoshin Surfacing, we utilize surface modification technologies such as "thermal spraying" and "build-up welding" to add functions tailored to specific purposes such as "wear resistance," "corrosion resistance," "heat resistance," and "rust prevention" to areas of products and production equipment that require surface modification. This contributes to cost reduction for our customers through extended product lifespan. We have established a comprehensive system that covers everything from design and engineering to production and machining. In 2024, we were selected as one of the "100 Representative Companies of Hiroshima." *ISO 9001:2015 certified *Thermal spraying is a technique that involves heating materials such as metals or ceramics, turning them into fine particles, and spraying them onto the surface of a substrate using a high-temperature, high-pressure gas flow or plasma. This process allows for the addition of properties such as wear resistance, corrosion resistance, heat resistance, and thermal insulation to the surface of the substrate. Thermal spraying has a wide range of applications as a surface treatment technology and contributes to the enhancement of product functionality and lifespan. *Build-up welding is a technique aimed at repairing worn or damaged parts or reinforcing the surface of components by welding metal onto the base material to increase its thickness.
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