Diamond saw cutting machine for rubber recovery stress in tire manufacturing.
SANADA
Achieves smooth cutting that is not defeated by the elastic recovery of rubber. Ideal for tread processing.
In the tire manufacturing industry, precise cutting of the tread is crucial for ensuring the performance and safety of the tire. In particular, the return stress from the elasticity of the rubber is a significant factor that can compromise the accuracy of the cutting surface. Traditional cutting methods have had issues with wavy cutting surfaces and dimensional errors. Our diamond saw cutting machine achieves high-precision cutting that withstands the return stress of the rubber. 【Application Scenarios】 - Cutting tread patterns - Dimensional cutting of rubber materials - Cutting composite materials (with core and wire) 【Benefits of Implementation】 - Realization of high-precision cutting surfaces - Improvement of yield - Enhancement of work efficiency
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basic information
**Features** - Suppression of friction heat and prevention of seizure - High precision and beautiful cutting surface - Bulk cutting of composite materials (with core and wires) - Smooth cutting with high-speed rotating blades - Reduced burden on materials **Our Strengths** In our company, we continuously challenge ourselves to achieve speedy and stable quality by maintaining a consistent production process in-house, including design, manufacturing, assembly, and electrical control for automated machine production. From specification discussions to machine design, electrical control, parts manufacturing, assembly, and on-site installation, we provide optimal solutions tailored to our customers' needs.
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■ Diamond Saw Cutting Machine (Automatic Pipe Cutting Machine Using Image Processing Technology) The "Chikyu," belonging to the Japan Agency for Marine-Earth Science and Technology, has successfully achieved the world's first rare earth mud collection. Our FA technology is utilized in the important process of "pipe cutting" after the recovery. ■ Vacuum Suction Palletizing Robot Since it is necessary to stack items high, it has a longer vertical reach than a standard robotic arm. It automates the heavy labor of lifting and stacking cardboard and other materials using suction cups. ■ High-Speed Bulk Picking System Parts stacked randomly are recognized by a 3D sensor and image processing engine, allowing the robot to pick them up at the appropriate angle. ■ AI Visual Inspection Integrated Robot Using deep learning for image analysis, it distinguishes scratches, dirt, and foreign matter. Only products that pass inspection are transported to the next process. ■ Image Processing × Robot Conventional robotic systems have excelled at "repetitive tasks," moving items in predetermined positions as instructed. By integrating an image processing system (machine vision), robots have gained the "flexibility" to assess their surroundings in real-time.
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![[Design and Manufacturing of Automatic Machines] Achieving smooth cutting with cutting-edge technology! Professional-grade diamond saw cutting machine.](https://image.mono.ipros.com/public/catalog/image/01/54f/797446/IPROS1586343970058185289.jpeg?w=120&h=170)
Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.
