Capturing invisible vibrations from resin parts. PICLIA wire sensor.
The PICLIA wire sensor is a piezoelectric wire-type sensor that is easy to install in narrow spaces and curved shapes, where it is difficult to use traditional acceleration sensors that are fixed with screws or magnets. Additionally, it can be embedded in resin components, allowing it to capture fine vibrations and changes by being placed near the vibration source, even in resin materials that tend to dampen vibrations. This enables a more direct understanding of the internal state of components and facilitates monitoring in areas that were previously difficult to detect. It can be utilized as a new monitoring method that reliably captures invisible changes without compromising the design freedom of products. 【Application Scenarios】 Monitoring internal vibrations through embedding in resin components Placing sensors near the vibration source to detect fine changes before they are dampened Condition monitoring of resin products with narrow spaces or curved shapes Embedded monitoring in areas that are difficult to access with traditional fixed sensors 【Benefits of Implementation】 Ensures sensing accuracy through measurements near the vibration source, even when resin tends to dampen vibrations Allows for understanding of internal conditions by incorporating sensors within components Improves design flexibility by accommodating shapes where screws or magnets are difficult to use Captures fine vibrations and changes, contributing to early detection of anomalies
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**Features** ♦ Wire-shaped piezoelectric sensor ♦ Wide bandwidth (0.1 to several MHz), capable of observing vibrations over a broad area rather than just a point ⇒ Collects low to high frequency data in one go, contributing to overall preventive maintenance of equipment ♦ Captures pressure, vibration, shock, and vital signals with a thin wire ♦ Responds to physical deformation, can be mounted to conform to shapes like curved surfaces and gloves ⇒ Application examples: industrial equipment, medical, wearable devices, sports, etc. ♦ High sensitivity to weak signals such as heartbeat and respiration (Min. 0.003N) ♦ No power supply required ⇒ Contributes to low power consumption systems ♦ Same structure as coaxial cables, capable of sensing with low noise ♦ Usable in harsh environments such as water, oil/solvents, and high temperatures ♦ Environmentally resistant from -40 to 120°C, with a bending endurance of 10 million cycles ⇒ High durability ♦ Integrated molding with resin (up to 120°C), including polyurethane, TPU, silicone, epoxy, etc.
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Applications/Examples of results
【Application Examples】 ■ Medical and Nursing Care (Monitoring): Behavior and health monitoring with chairs/beds/foot mats (disinfection and sterilization compatible) ■ Industrial Equipment (Measurement, Predictive Maintenance): Vibration monitoring of equipment, molds, and parts ⇒ Rotation, vibration, leak (-40℃ to 120℃ environment, 0.1Hz to ultrasonic range) ■ Resin Parts (Predictive Maintenance): Vibration, rotation, leak, and accumulation in parts where magnet attachment is difficult, such as bearings, valves, and resin piping Integrated molding (EVA, urethane, TPU, silicone, epoxy, etc.) ■ Wearable (Measurement): Vibration monitoring in glove form (quality control, sports) ■ Robotics (Tactile): Robot motion (motion errors, arm vibration), cable integration ■ Automotive (Autonomous Driving): Detection of health abnormalities (vital signs and center of gravity shift), bumper collision detection ■ Security (Crime Prevention): Intrusion detection by laying out wires, pest control ■ Others (Structural Deterioration Detection): Deterioration detection of pillars and beams of important cultural properties *Installed by wrapping without drilling holes *For more details, please refer to the catalog or feel free to contact us.
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Manufacture and sale of fluoropolymer molded products; Manufacture and sale of semiconductor cleaning equipment
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