We will process the brush shape to match the step difference and interference areas. Custom brushes optimized for the equipment shape will be manufactured.
This is an example of a channel brush with notched processing. By partially shortening the brush section to match the steps and interference areas of the equipment, and leaving the brush only where necessary, it is possible to ensure sealing and cleanliness while avoiding interference. The brush material can be selected from nylon and other hair materials suitable for heat-resistant and chemical-resistant applications. The channel material can be chosen from steel or stainless steel, and the mounting hole pitch and dimensions can be manufactured according to the drawings. The brush length, density, and width can also be adjusted according to the application, making it suitable for a wide range of uses such as gap measures in transport lines, dust intrusion prevention, and sealing of step areas inside machines. It is also capable of handling small lots and prototypes, and production from actual samples is possible. This custom brush is ideal for those looking for a brush tailored to the shape of their equipment.
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basic information
- Brush material: Nylon, heat-resistant bristle material, selectable according to other applications - Channel material: Steel, stainless steel (SUS), etc. - Processing details: Notching, step adjustments, partial bristle length adjustments - Dimensions: Length, width, bristle length, and density manufactured according to application - Installation specifications: Hole pitch, hole diameter, position, etc., as per drawings - Lot support: Small lot production possible from one piece - Manufacturing method: Can accommodate reproduction from provided drawings or actual samples - Applications: Gap sealing, dust intrusion prevention, cleaning assistance for transport lines, interference avoidance brushes Processing tailored to equipment shapes is possible, allowing installation in areas that cannot be addressed by off-the-shelf products.
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Applications/Examples of results
- Seals for step areas of the transport line - Prevention of dust and chip intrusion - Brushes to avoid interference inside the equipment - Gap measures during the transport of films and resin sheets - Cleaning assistance brushes for inside the machine - Brush replacement and refurbishment for existing equipment - Custom brushes for mounting areas with steps or uneven surfaces By using notching processing, optimal brush placement can be achieved to match the equipment shape, preventing interference while maintaining sealing and cleaning properties. Since these are custom brushes, dimensions, bristle materials, and channel materials can all be tailored to order.
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You can order custom-made brushes starting from one piece, and standard brushes can be ordered with a click. I absolutely love custom-made brushes too (^^)/ Brush Village @ Koshin Giken, a manufacturer of industrial brushes, is an online shop for brush mail order! The uses for brushes are too numerous to count, including cleaning, polishing, deburring, sealing, and more. Even we, as manufacturers, are surprised by this. We have a variety of brushes in different shapes available (^^) We also welcome inquiries for other uses, so please feel free to contact us!
