Achieving both high surface quality and fine shapes with ultra-precision machining at a μm accuracy. It also contributes to the reduction of polishing processes.
Ultra-precision machining with the UVM-700C(H) achieves high accuracy in the order of micrometers and excellent surface quality. It accommodates parts and molds that require fine shapes and high-quality finishes, contributing to the improvement of machining surface quality that is difficult to achieve with conventional methods. Stable machining in fine areas is realized through linear motor drive and high-precision spindles. It is also capable of reducing polishing processes and minimizing quality variations. <Features> High-precision machining in the order of micrometers High surface quality finishing (improvement of surface roughness) Support for fine shapes and micro-machining Reduction of polishing processes (finishing close to polishing-free) Stable machining quality (reduction of variations) <Supported Services> Precision mold machining Micro-part machining High-quality finishing machining Precision flat and pocket machining Machining of parts with a focus on appearance quality
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basic information
■ Machine Specifications > Model: Ultra-Precision Vertical Machining Center (3-axis) Type: UVM-700C(H) Manufacturer: Shibaura Machine ■ Travel Amount (Stroke) X-axis: Approximately 650 mm Y-axis: Approximately 650 mm Z-axis: Approximately 300 mm ■ Table Table Size: Approximately φ400 mm Maximum Load Capacity: Approximately 100 kg ■ Spindle Spindle Speed: Maximum 40,000 to 60,000 min⁻¹ Spindle Type: Air Hydrostatic Bearing Spindle ■ Drive Method X, Y, Z Axes: Linear Motor Drive ■ Control Device CNC Device: FANUC Series Control ■ Machining Performance Positioning Resolution: 0.01μm Class Supports High Precision and High Surface Quality Finishing
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Applications/Examples of results
<Applications> High-quality processing of optical components and high-design parts Finishing processing of precision molds Processing of fine structure and fine shape components Finishing processing aimed at improving surface roughness High-precision processing aimed at reducing polishing steps Processing of product parts where appearance quality is required
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Since our establishment, we have been involved in plastic molding for over 50 years, and we can provide a comprehensive response from mold design in the product development stage to mold manufacturing, test molding, and after-sales maintenance. We manufacture various plastic injection molds, including container molds for food-related products, as well as functional mold components such as hot runners, and we have a wealth of experience in producing multi-cavity molds suitable for mass production. In recent years, we have been focusing on mold manufacturing for medical and optical applications, leveraging the knowledge and technology we have accumulated over the years. ★ If you have any inquiries regarding the following words, please feel free to contact us. - Molds for plastic injection molding - Molds for food containers (thin-walled molding, in-mold molding) - Molds for preforms - Multi-cavity molds - Prototype and mass production molds - Hot runner manufacturing - Ultra-precision molds - Microprocessing / precision processing - Mirror polishing processing - Energy-saving molds - Thin-walled and lightweight molded products
