Functional product development, various molded products | Performance design based on application reverse engineering
A manufacturing proposal based on "guideline determination from the application perspective," where necessary functions can be "added later."
"Designing functional enhancements for materials and product commercialization" Hiroe Shoji's manufacturing business is not just about selling ready-made products. We engage in "proposal-based manufacturing," where we work backward from applications, functions, and challenges to design everything from material selection to processing methods and supply forms. Traditional procurement follows a "choose from a product catalog" approach. However, the challenges on-site do not always exist within the catalog. For example: - We want to add odor-absorbing properties in addition to odor prevention functions. - We want to absorb water leaks from buildings. - We want to increase the strength of products and materials. These are "functional challenges." Functional challenges can be resolved by combining: "Material × Processing × Shape." Hiroe Shoji responds to the following functional enhancement designs: ● Compounding Processing Incorporating functional materials into the resin to achieve uniform and enhanced performance. [Examples of added functions] - Conductivity - Heat resistance - Odor prevention, etc. ● Impregnation Processing Infusing functional components into the base material to impart necessary performance. [Examples of added functions] - Electromagnetic wave shielding - Water absorption control - Oil absorption - Deodorizing functions, etc.
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basic information
<<A New Era for Designing Functions>> Conductivity, antibacterial properties, deodorization, flame resistance, abrasion resistance, etc... These can be realized through material selection × processing × shaping. Our company proposes the following methods: “Functionality imparted to materials through kneading and product development” “Product development by sandwiching functional materials between paper or non-woven fabrics” 〇What is kneading processing?〇 This is a process of incorporating (multiple) functional materials such as powders, liquids, and pastes into resin materials, mixing them uniformly, and imparting new functionalities. 【Benefits】 - Uniformity - No delamination - Long-term stability 〇What is impregnation processing?〇 This involves impregnating paper or non-woven fabrics with special resins to impart functionalities such as oil resistance, mechanical strength, and water resistance. Processing example: Special sand processing (dissimilar material sandwich structure): Manufacturing composite boards with a three-layer structure by sandwiching functional materials like mineral fillers or flame-retardant materials in the intermediate layer of sheet materials. 【Benefits】 - We can accept small-scale prototypes, allowing for cost-effective verification before product development. - Functional materials in powder or gel form can be shaped into sheet form. Available shapes and materials Shapes: Sheet, film, and other molded shapes Materials: Resin, non-woven fabric, paper
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Applications/Examples of results
【Waterproof Sheet】 Achieving both outdoor workability and waterproof functionality 【Various Deodorizing Sheets】 Adsorption of various components that cause odors 【Water Absorption Mat】 Effectively absorbs leakage from facilities even in outdoor environments close to the sea
Detailed information
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〇What is mixing and processing〇 It is a process of kneading and adding multiple functional materials such as powders, liquids, and pastes into resin materials, blending them uniformly, and imparting new functionalities.
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〇What is impregnation processing〇 By impregnating paper or non-woven fabric with a special resin, functionalities such as oil resistance, mechanical strength, and water resistance are imparted. Example of processing: Special sand processing (dissimilar material sandwich structure): Manufacturing of composite boards with a three-layer structure that sandwiches functional materials such as mineral fillers or flame-retardant materials in the intermediate layer of sheet material.
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Company information
Our company primarily sells plastic products such as sheets, pipes, and films in the industrial sector. We provide not only general-purpose items but also plastic materials and products with added functions, responding to customer requests for OEM and small lot production. Recently, we have been offering products that solve issues faced in various industries (such as transportation, facilities, and various construction contractors) related to "resolving problems in working environments (e.g., water leaks, oil leaks, humidity/condensation, odors/gaseous odors)" and "improving operational efficiency," as exemplified by the categories we handle below. Our strength lies in our ability to delve into the causes and theories behind various cases, reflecting our customers' voices such as "Can we create this kind of product?" or "I want to resolve this issue," through collaboration with various manufacturers we have cultivated over nearly 50 years since our founding. We have a system in place to support the development of original products that are not available in the market (including material proposals and manufacturing support). If you have any requests for materials or questions, or if you are facing difficulties in your business operations, please feel free to contact us.
