[Improvement Case] Issues with Work Conveyor - Kaizen
MACOME CORPORATION
The limit switch of the work conveyor is malfunctioning, causing frequent troubles! Is there any improvement?
We would like to introduce a case where we improved the issues with the work conveyor. A contact-type limit switch was used for stopping the work conveyor, and there were trouble factors such as the fixed part of the rotating lever loosening and not detecting it, and the target metal object being worn down and not detected. Our magnetic proximity switch "SW-270A" is a non-contact type, so there is no occurrence of troubles due to loosening of the fixed part. [Challenges] ■ The fixed part of the rotating lever loosens and does not get detected. ■ The target metal object of the fixed lever wears down and does not get detected. ■ Due to the large impact in certain areas, the lever malfunctions and the conveyor does not stop. *For more details, please refer to the related links or feel free to contact us.
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【Points of Kaizen and Expected Customer Effects】 ■ The SW-270A is a non-contact type, so there are no issues with loosening of the fixed parts. ■ The detection target of the SW-270A is a magnet, and since it is non-contact, there is no concern about wear. ■ It employs a "saturable coil" in the magnetic detection element, providing a wide detection area, making it usable even in areas with significant impact. *For more details, please refer to the related links or feel free to contact us.
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For more details, please refer to the related links or feel free to contact us.
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Company information
Utilizing our original technology of saturable coils, we provide a fundamentally simple magnetic detection element technology that allows for high precision and long-term stability even under adverse conditions. We have received strong support from a wide range of industries, including unmanned transport vehicles (AGVs), industrial equipment, labor-saving machines, material handling, machine tools, injection molding machines, civil engineering and construction robots, food machinery, industrial machinery, nuclear facilities, and ships. We also excel in sensors for motorsports such as F1 and Moto GP, inclinometers for construction machinery, and magnetic sensors used for ultra-high precision measurements in scientific fields. Some of our products are also adopted in applications like automated parking systems and golf cart guidance sensors. All of our products are developed and manufactured 100% in Japan, with over 80% of our product lineup being custom-made based on individual customer requests. We offer many custom options, including waterproof, explosion-proof, heat-resistant, water-resistant, and radiation-resistant specifications. If you have any issues related to sensing or measurement, please feel free to consult with us. IoT Platform: Our sales and technical staff will fully support you, from minor customizations of existing products to proposals for new detection principles. We also assist with improvements. Our standard products come with a reassuring 3-year warranty. Location: Ina, Nagano Prefecture. Published on Ipros Monozukuri.
