[Improvement Case] Confirmation of Stirring Operation of Pharmaceutical Mixing Machine Kaizen
MACOME CORPORATION
We are using a stirrer for drug formulation, but we are not sure if it is being stirred properly! There has been a case where the transition between stages has also become smoother.
We would like to introduce a case where the stirring operation confirmation of the chemical mixing machine has been improved. We were using a stirrer for chemical mixing, and there was a challenge where insufficient stirring due to some malfunction could lead to product defects. By installing our magnetic proximity switch "DW-100" on the stirrer, the changeover process has also become smoother. 【Challenges】 ■ We want to monitor whether the stirrer is definitely operating. ■ We want to manage the stirrer's rotation speed and reduce changeover time. ■ The influence of chemical substances and dust makes it impossible to use photoelectric tubes. ■ We do not want the aging of motors, etc., to affect stirring. *For more details, please refer to the related links or feel free to contact us.
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basic information
**Points of Kaizen and Expected Customer Effects** - The DW-100 detects non-contact up to a distance of 40mm. - The DW-100 can detect both N and S poles and provides independent output, ensuring accurate counting of rotations. - The case features a protective structure with an "IP67" rating due to its sealed molding, allowing use in chemical and dust environments. - It uses a "saturable coil" as the detection element, making it suitable for areas with significant vibrations or impacts. - It has been miniaturized to avoid interference from other obstacles. *For more details, please refer to the related links or feel free to contact us.*
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For more details, please refer to the related links or feel free to contact us.
Company information
Utilizing our original technology of saturable coils, we offer a fundamentally simple magnetic detection element technology that provides high precision and long-term stability even under adverse conditions. We have received strong support from a wide range of industries, including unmanned transport carts, industrial equipment, labor-saving machines, material handling, machine tools, injection molding machines, civil engineering and construction robots, food machinery, industrial machinery, nuclear facilities, and ships. We also excel in sensors for motorsports such as F1 and Moto GP, tilt meters for construction machinery, and magnetic sensors used for ultra-high precision measurements in scientific fields. Some of our products are also used in applications like multi-story parking and golf cart guidance sensors. All of our products are developed and manufactured 100% in Japan, with over 80% of our product lineup being custom-made based on individual customer requests. We have many custom options available, including waterproof, explosion-proof, heat-resistant, water-resistant, and radiation-resistant specifications. If you have any issues related to sensing or measurement, please feel free to consult us. IoT Platform: Our sales and technical staff are fully committed to addressing everything from minor customizations of existing products to proposing new detection principles. You can also rely on us for assistance with improvements. Our standard products come with a reassuring 3-year warranty. Location: Ina, Nagano Prefecture. Published on Ipros Monozukuri.
