Overwhelming cost reduction! Liberation from "inventory management" and "sticking troubles" of labels.
**Introduction to Box Printing Devices** This is a device that prints "barcodes," "expiration dates," "lot numbers," and more on cardboard and product boxes. It eliminates the need for label paper, providing a significant cost advantage. ■ Improvement of Print Quality and Elimination of Human Errors - It completely eliminates human errors such as "incorrect date stamping," "label misplacement," and "misalignment of labels" that occur during manual operations. ■ Cost Reduction and Increased Productivity - It eliminates the need for manual label application, stamping, and the replacement of outer boxes. This allows personnel to be reassigned to more value-added processes. ■ Support for Traceability - In the event of a product defect, it enables accurate tracking of "when, on which line it was produced, and in which box it was packaged," thereby strengthening risk management.
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basic information
- There is no longer a need to individually order and store printed cardboard for each item. By printing the necessary information on-site according to the contents, we can minimize cardboard inventory space and waste. - By linking the production management system and core system with the box printing device, the correct lot numbers and barcodes that match the products flowing on the production line are printed accurately. - By incorporating the entire process from cardboard assembly to packing, printing, and taping into a continuous automated line, production speed is significantly increased. - When switching products, the printing content can be changed simply by altering the system data, allowing for smooth packaging of various products without stopping the line for extended periods.
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Applications/Examples of results
■Diamond Saw Cutting Machine (Automatic Pipe Cutting Machine Using Image Processing Technology) The "Chikyu," belonging to the Japan Agency for Marine-Earth Science and Technology, has successfully achieved the world's first rare earth mud collection. Our FA technology is utilized in the crucial process of "pipe cutting" after the recovery. ■Vacuum Suction Palletizing Robot Since it is necessary to stack items high, it has a longer vertical reach than a typical robotic arm. It automates the heavy labor of lifting and stacking cardboard and other materials using suction cups. ■High-Speed Bulk Picking System Parts stacked randomly are recognized by a 3D sensor and image processing engine, allowing the robot to extract them at the appropriate angle. ■AI Visual Inspection Integrated Robot By utilizing deep learning for image analysis, it can distinguish scratches, dirt, and foreign matter. Only products that pass inspection are transported to the next process. ■Image Processing × Robot Conventional robotic systems have excelled at performing "repetitive tasks" by moving items in predetermined positions as specified. By integrating an image processing system (machine vision), robots have gained the "flexibility" to assess their surroundings in real-time.
Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.
