The task of quickly packing heavy bottles into cardboard boxes and stacking them high is labor-intensive, so we solved the problem of the need for automation!
We would like to introduce a case where our "Robot Case Packer" was implemented at Umenoyado Sake Brewery Co., Ltd. At the company, 3 to 4 workers manually packed 1,400 to 2,000 bottles per hour into boxes and stacked them onto pallets. By using one robot for the packing process and another for the palletizing process, automation was achieved. One worker supplies the cardboard, while another only operates the machine's start and stop functions, eliminating the need for manual heavy labor. Productivity has increased by 25%. [Challenges] - The tasks of quickly packing heavy bottles into boxes and stacking them high were labor-intensive, necessitating automation. - Some bottles are reused, which increases the risk of breakage during handling. - When packing into boxes, labels may rub against dividers, leading to tears or peeling. Please check the catalog download button for a collection of successful implementation case studies featuring four examples of installations in food factories.
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**Proposal** - By automating with two robots and a case sealer, human tasks will be limited to operations that involve minimal physical strain, such as operating the equipment and supplying boxes. - The hand tools used in the palletizing process will adopt a chuck type to prevent dropping during power outages. - During the packing process, guides will be inserted inside the boxes to prevent contact between dividers and bottles. - The design will be adaptable for future variety additions and improvements in productivity in upstream processes. Please check the case study collection featuring four successful implementation examples in food factories by downloading the catalog.
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Please check the case study collection featuring four examples of successful implementation in food factories by clicking the catalog download button.
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Since its founding in 1961, JRC has consistently manufactured conveyor components such as rollers, pulleys, and stands. Our strength lies in our extensive track record and advanced production system that enables the rapid and stable supply of high-precision products. As Japan's industrial structure and economic environment are about to enter a period of significant change, JRC is also beginning its "evolution towards the future." With pride as "the conveyor parts manufacturer chosen first on-site," we fully utilize the unique know-how we have cultivated over the years, aiming to be a "total solution provider" that considers and leads to solutions for all challenges surrounding conveyor operations in collaboration with our customers. Moving forward, JRC will continue to make steady efforts towards heartfelt manufacturing and providing high-value-added services, so that we can be chosen as the best partner by all our customers supporting Japan's core industries.
