Box printing device for electronic components: Streamlining model number printing
SANADA
Achieving cost reduction in model number printing and elimination of human errors.
In the automation of model number printing for electronic components, ensuring accurate identification of products and traceability is essential. Particularly in cases of small-batch production with a wide variety of products or frequent specification changes, manual labeling and stamping are prone to errors and misalignments, which can lead to decreased production efficiency and quality management risks. Additionally, storing printed cardboard for each item can cause inventory space constraints and waste losses. Our box printing device addresses these challenges, achieving accurate and efficient model number printing. [Usage Scenarios] - Printing model numbers, lot numbers, manufacturing dates, etc., on the outer boxes of electronic components - Automatic printing linked with production management systems - Quick changes to printing content in small-batch production - Reduction of inventory space and waste loss [Benefits of Implementation] - Elimination of human errors in model number printing - Reduction of label paper costs - Simplification of inventory management and improvement of space efficiency - Increased productivity and optimization of personnel allocation - Strengthened risk management through accurate traceability
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basic information
【Features】 - Direct printing of barcodes, expiration dates, lot numbers, etc., on cardboard and product boxes - Eliminates the need for label paper, providing a cost advantage - Eliminates human errors such as mistakes in date stamping, label application, and misalignment - No longer requires manual label application, stamping, or external box replacement - Integrates with production management systems and core systems to achieve accurate lot number and barcode printing 【Our Strengths】 In our automated production, we continuously strive for speedy and stable quality through in-house integrated production of design, manufacturing, assembly, and electrical control. We closely align with our customers' needs, managing specifications and machine design, ensuring quality, cost, and delivery through in-house component manufacturing, and providing consistent support from assembly to on-site installation by skilled employees. We also have video introductions available on YouTube.
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Applications/Examples of results
■Diamond Saw Cutting Machine (Automatic Pipe Cutting Machine Using Image Processing Technology) The "Chikyu," belonging to the Japan Agency for Marine-Earth Science and Technology, has successfully conducted the world's first rare earth mud collection. Our FA technology is utilized in the important process of "pipe cutting" after the recovery. ■Vacuum Suction Palletizing Robot Since it is necessary to stack items high, it has a longer vertical reach than a standard robotic arm. It automates the heavy labor of lifting and stacking cardboard and other materials using suction cups. ■High-Speed Bulk Picking System Parts stacked randomly are recognized by a 3D sensor and image processing engine, allowing the robot to pick them up at the appropriate angle. ■AI Visual Inspection Integrated Robot By utilizing deep learning for image analysis, it distinguishes scratches, dirt, and foreign matter. Only products that pass inspection are conveyed to the next process. ■Image Processing × Robot Conventional robotic systems have excelled at "repetitive tasks," moving items in predetermined positions in predetermined ways. By integrating an image processing system (machine vision), robots have gained the "flexibility" to assess their surroundings in real-time.
Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.
