Points for Reviewing Methods to Reduce Costs in Design for the Semiconductor Industry
Shall we reconsider 'total cutting'? By using casting for near-net shape, we can reduce material loss and lower total costs.
In the precision parts of semiconductor manufacturing equipment, are "total cutting" and "welding assembly" putting pressure on costs? The selection of manufacturing methods at the design stage greatly influences production costs. ■ Main Factors Behind Rising Costs - Material Waste: Total cutting from sheet or block materials can result in more than half of the material being discarded as scrap. - Complexity of Processes: The processing and welding of multiple parts lead to increased processing costs and longer manufacturing lead times. ■ Cost Improvement Points through Casting - Near-Net Shape: By shaping materials close to the final form, material waste can be reduced. - Integration of Multiple Parts: Utilizing the freedom of shaping in casting, integrating multiple parts into a single shape can significantly reduce machining and assembly costs. - Structural Optimization: Through topology optimization, it is possible to further reduce costs by minimizing weight (reducing material) while maintaining strength. The Hinode Group has numerous adoption records in precision parts for semiconductor manufacturing equipment and vacuum pumps. By utilizing sand mold 3D printers during prototyping, it is possible to minimize costs and lead times. If you are struggling with cost reduction, why not try casting?
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basic information
The Hinode Group provides one-stop solutions for your manufacturing challenges from the development stage to mass production through "performance improvement by optimizing materials and structures" and "a consistent production system with diverse materials and processes." 【We solve the following issues】 ● For those considering "vibration reduction," "thermal change reduction," "increased rigidity," and "weight reduction" in equipment: - We propose solutions unique to foundry manufacturers through proprietary materials and structural analysis/topology optimization. - We have a robust system for 3D printing and prototype inspection to shorten development time. ● For those struggling with the ordering process and lead times for cast parts: - We accommodate a variety of materials, manufacturing processes, and lot sizes, including cast iron, cast steel, aluminum, and special materials. - We provide a one-stop service from mold making and prototyping to casting, processing, assembly, and transportation. ● For those considering stable supply of castings: - We have a track record as a top share manufacturer of manhole covers with 100 years of experience. - We have a proven track record with over 350 customers in the industrial machinery sector, including machine tools, industrial robots, automobiles, and semiconductor manufacturing equipment. - Our group structure can handle a wide range from small lots of various types to large lots of thousands of units. - We have a cooperative network of over 400 partner companies both domestically and internationally, capable of accommodating any material or size.
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Semiconductor manufacturing equipment and electronic component manufacturing equipment (frames, bases, chambers, vacuum pumps, precision parts made of low thermal expansion cast iron, etc.) Machine tools (beds, columns, beams made of cast iron and mineral casting) Industrial robots (bases, casings, arms) Transport equipment and construction machinery (engines, drive systems, hydraulic parts, undercarriage parts) Shipbuilding and marine equipment (sheaves, casings)
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Hinode Holdings is a professional casting group comprising experts in cast iron, cast steel, aluminum casting, machining, and logistics. Using the collective strength of our group, we solve challenges across design, development, production, and procurement, such as "weight reduction and vibration suppression of equipment parts," "precision machining," and "complexities in supplier management and ordering." From the development stage of equipment to VA/VE for mass-produced machines, leave it to Hinode. ■ Target Industries Semiconductor and electronic component manufacturing equipment (Frames, bases, chambers, vacuum pumps, precision parts made of low thermal expansion cast iron, etc.) Machine tools (Beds, columns, and beams made of cast iron or mineral casting) Industrial robots (Bases, casings, and arms) Transportation equipment and construction machinery (Engines, drivetrains, hydraulic parts, and undercarriage components) Shipbuilding and marine equipment (Sheaves, casings) ■ Target Processes / Materials Processes: Material development & selection, structural design, prototyping, mass production, machining, assembly, quality control, global procurement, and domestic/international logistics. Materials: Cast iron (FC/FCD), aluminum casting, cast steel, stainless cast steel, low thermal expansion materials, heat-resistant cast steel, wear-resistant materials, mineral casting, and others.
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