[For the Semiconductor Industry] Optimal Manufacturing Methods for Complex-Shaped Parts | Comparison of Machining and Casting
Freedom of shape or cost? A thorough explanation of the "new standards for method selection" based on quantity and precision, which addresses material loss in total cutting and quality issues in welding assembly.
Are you unsure about the manufacturing methods for components of semiconductor manufacturing equipment? We will introduce the optimal manufacturing processes tailored to your specifications. ■Characteristics and Decision Criteria by Method Total Cutting: Suitable for ultra-small lots. However, complex-shaped parts may incur higher costs. Can Manufacturing: Suitable for large parts in small to medium lots. It can flexibly accommodate frequent shape changes based on customer requests. Sand Casting: Suitable for small to large parts in medium to large lots. Integrating complex shapes can reduce total costs. ■Selection Checkpoints 1. Quantity: For a few pieces, cutting is preferable; for repeats or medium lots, casting is advantageous. 2. Shape Integration: Can multiple parts be integrated to reduce welding and processing costs? 3. Added Value: If vibration suppression is needed, choose high-damping materials; for thermal measures, select low thermal expansion materials. The Hinode Group offers consistent support from material development to machining and proposes the optimal manufacturing method.
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The Hinode Group provides one-stop solutions for your manufacturing challenges from the development stage to mass production through "performance improvement by optimizing materials and structures" and "a consistent production system with diverse materials and processes." 【We solve the following issues】 ● For those considering "vibration reduction," "thermal change reduction," "high rigidity," and "lightweighting" of equipment: - We offer solutions unique to foundry manufacturers through proprietary materials and structural analysis/topology optimization. - We have a robust 3D printing and prototype inspection system to shorten development time. ● For those struggling with the ordering process and lead times for cast parts: - We accommodate a variety of materials and manufacturing processes, including cast iron, cast steel, aluminum, and special materials. - We provide a one-stop service from mold making and prototyping to casting, processing, assembly, and transportation. ● For those considering stable supply of castings: - We have a track record as a top share manufacturer of manhole covers with 100 years of experience. - We have a proven track record with over 350 customers in the industrial machinery sector, including machine tools, industrial robots, automobiles, and semiconductor manufacturing equipment. - Our group structure can handle a wide range from small lots of various types to large lots of thousands of units. - With a cooperative network of over 400 partner companies both domestically and internationally, we can accommodate any material and size.
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Semiconductor manufacturing equipment and electronic component manufacturing equipment (frames, chambers, vacuum pumps, precision parts made of low thermal expansion cast iron, etc.) Machine tools (beds, columns, beams made of cast iron and mineral casting) Industrial robots (bases, casings, arms) Transport equipment and construction machinery (engines, drive systems, hydraulic parts, undercarriage parts) Shipbuilding and marine equipment (sheaves, casings)
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Hinode Holdings is a professional casting group comprising experts in cast iron, cast steel, aluminum casting, machining, and logistics. Using the collective strength of our group, we solve challenges across design, development, production, and procurement, such as "weight reduction and vibration suppression of equipment parts," "precision machining," and "complexities in supplier management and ordering." From the development stage of equipment to VA/VE for mass-produced machines, leave it to Hinode. ■ Target Industries Semiconductor and electronic component manufacturing equipment (Frames, bases, chambers, vacuum pumps, precision parts made of low thermal expansion cast iron, etc.) Machine tools (Beds, columns, and beams made of cast iron or mineral casting) Industrial robots (Bases, casings, and arms) Transportation equipment and construction machinery (Engines, drivetrains, hydraulic parts, and undercarriage components) Shipbuilding and marine equipment (Sheaves, casings) ■ Target Processes / Materials Processes: Material development & selection, structural design, prototyping, mass production, machining, assembly, quality control, global procurement, and domestic/international logistics. Materials: Cast iron (FC/FCD), aluminum casting, cast steel, stainless cast steel, low thermal expansion materials, heat-resistant cast steel, wear-resistant materials, mineral casting, and others.
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