[For the Semiconductor Industry] Optimal Solutions for Post-Processing Range, Cost, and Precision of Castings
It is not always true that full machining is the correct answer. We will reveal manufacturing cost reduction techniques that utilize the near-net shape of castings.
Is the instruction on the drawing to 'process all around just in case' driving up the cost of the equipment base components? Processing all surfaces not only increases machining costs but also introduces the risk of precision instability due to machining distortion. ■ Selection Criteria for Determining Machining Scope Functional surfaces (mounting surfaces, sliding surfaces): These are directly linked to equipment performance, so we ensure high precision through precision machining. Non-functional surfaces: By leaving the casting surface as is, we can reduce unnecessary machining processes. Additionally, by allowing a certain degree of draft angle, we can maintain the quality of functional surfaces while reducing costs. At Hinode Group, we propose optimal shapes that keep costs down while ensuring the functionality of cast components according to our customers' needs. We leverage our integrated system that covers everything from material development to casting, machining, assembly, and logistics, allowing us to support you from the design phase through to mass production. Why not reconsider your methods for a 'winning design' that reduces costs without compromising precision?
Inquire About This Product
basic information
The Hinode Group provides one-stop solutions for our customers' manufacturing challenges, from the development stage to mass production, through "performance improvement by optimizing materials and structures" and "a consistent production system with diverse materials and processes." 【We solve the following issues】 ● For those considering "vibration reduction," "thermal variation reduction," "increased rigidity," and "lightweighting" of equipment: - We propose solutions unique to foundry manufacturers through proprietary materials and structural analysis/topology optimization. - We have a robust system for 3D printing and prototype inspection to shorten development time. ● For those struggling with the ordering process and lead times for cast parts: - We accommodate a variety of materials, manufacturing processes, and lot sizes, including cast iron, cast steel, aluminum, and special materials. - We provide one-stop support from mold making and prototyping to casting, processing, assembly, and transportation. ● For those considering stable supply of castings: - We have a track record as a top share manufacturer of manhole covers with 100 years of experience. - We have experience with over 350 customers in the industrial machinery sector, including machine tools, industrial robots, automobiles, and semiconductor manufacturing equipment. - Our group structure can handle a wide range of needs from small lots of various types to large lots of thousands of units. - We have a cooperative network of over 400 partner companies both domestically and internationally to accommodate any material and size.
Price range
Delivery Time
Applications/Examples of results
Semiconductor manufacturing equipment and electronic component manufacturing equipment (frames, bases, chambers, vacuum pumps, precision parts made of low thermal expansion cast iron, etc.) Machine tools (beds, columns, beams made of cast iron and mineral casting) Industrial robots (bases, casings, arms) Transport equipment and construction machinery (engines, drive systems, hydraulic parts, undercarriage parts) Shipbuilding and marine equipment (sheaves, casings)
catalog（3）
Download All Catalogs
Company information
Hinode Holdings is a professional casting group comprising experts in cast iron, cast steel, aluminum casting, machining, and logistics. Using the collective strength of our group, we solve challenges across design, development, production, and procurement, such as "weight reduction and vibration suppression of equipment parts," "precision machining," and "complexities in supplier management and ordering." From the development stage of equipment to VA/VE for mass-produced machines, leave it to Hinode. ■ Target Industries Semiconductor and electronic component manufacturing equipment (Frames, bases, chambers, vacuum pumps, precision parts made of low thermal expansion cast iron, etc.) Machine tools (Beds, columns, and beams made of cast iron or mineral casting) Industrial robots (Bases, casings, and arms) Transportation equipment and construction machinery (Engines, drivetrains, hydraulic parts, and undercarriage components) Shipbuilding and marine equipment (Sheaves, casings) ■ Target Processes / Materials Processes: Material development & selection, structural design, prototyping, mass production, machining, assembly, quality control, global procurement, and domestic/international logistics. Materials: Cast iron (FC/FCD), aluminum casting, cast steel, stainless cast steel, low thermal expansion materials, heat-resistant cast steel, wear-resistant materials, mineral casting, and others.
![[For efficient water drainage] 100% water-draining air nozzle](https://image.mono.ipros.com/public/product/image/00f/2001469742/IPROS9319730289540870960.png?w=280&h=280)
