360° engineering consulting services for prototype and mass production development of water electrolysis systems.
FEV provides engineering consulting services that support the entire process from prototype development to mass production of water electrolysis systems. This includes cell development, stack design, system design encompassing peripheral equipment such as water and gas supply systems and cooling systems, durability and performance evaluation, control development, simulation, and testing. We cover all processes to comprehensively solve our customers' development challenges. By combining specialized knowledge based on extensive achievements with advanced technologies cultivated over 47 years of research and development activities, we enable rapid and reliable product commercialization, contributing to the competitiveness of water electrolysis systems.
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basic information
Development of Water Electrolysis Systems • Requirement design from concept and architecture consideration • HW development / SW development • Research and development of key technologies such as PEM/AEM membranes Simulation and Experimentation • Model-based development using 1D/3D simulations and building the environment • Conducting experiments, durability tests, and environmental tests on fuel cell/water electrolysis system functions using abundant facilities System Prototyping and Testing • Prototyping of electrolysis systems • Prototyping of container-type water electrolysis systems for demonstration tests
Price information
We will provide a quote for the project details, deliverables, deadlines, and pricing based on the issues you wish to resolve and the engineering and consulting services you require. Please feel free to contact us.
Delivery Time
※We will provide an estimate for the engineering consulting services, including delivery time and price, according to your company's needs.
Applications/Examples of results
【Product Verification】 Building on decades of testing expertise, FEV is advancing electrolysis testing to a new dimension. By combining high-precision data collection with a fully automated analysis workflow, we support the realization of systems that achieve high performance and durability under real-world conditions. 【Degradation Prediction and Mitigation】 FEV's patented model can predict the degradation and performance decline of electrolysis devices over time based on design parameters and operating conditions. This model enables cost reduction in development and accelerates product verification, assisting customers in optimizing their business cases. 【Next-Generation Electrolysis Technology】 We are developing next-generation electrolysis devices. With capillary-fed low-temperature electrolysis technology, we achieve over 90% efficiency. To bring cutting-edge technology to mass production, we can design and build an electrolysis device testing platform tailored for your company.
Detailed information
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Turnkey System Development for Solid Oxide Electrolyzer Devices (Packaging, Hardware Design, Electrical Design, Control System Development) FEV Deliverables • Development and design of a complete solid oxide electrolyzer system • Development of control strategies and safety features • Design and construction of cabinets • Construction and configuration of electrical and electronic system hardware • Implementation of control software • Commissioning of the entire system • CE certification
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Testing Environment for Electrolyzer Systems at FEV 【MEA/Cell/Short Stack Testing】 A versatile testing device for conducting exploratory, performance, and durability tests under realistic conditions – allows for detailed analysis of electrochemical behavior, efficiency, and long-term stability. 【System Peripheral Equipment and Component Testing】 A modular testing environment for comprehensive characterization, dynamic load testing, and long-term evaluation, supporting system integration up to 1,000°C. 【Integration and Testing of Electrolyzer Systems】 A scalable testing platform for containerized megawatt-class systems — enables integrated performance analysis, operational validation, and long-term monitoring in real-world conditions.
Company information
<About us> FEV Japan, Inc. is a company that leverages advanced technology and extensive experience to drive innovation in the mobility and energy sectors. We closely align with our customers' needs and fully support challenging projects as partners in building a sustainable future together. <FEV's Global Network and Technical Expertise> Based in Germany, FEV develops cutting-edge technologies tailored to the needs of customers in various regions. With development centers around the world, we ensure product reliability through rigorous quality control and performance evaluation. Our team consists of excellent engineers with expertise in various fields, who continuously pursue the latest technological trends to provide innovative solutions. <Expansion of Business Areas> Starting in 2024, FEV Japan will also begin offering technical support services to the energy and aerospace industries. We will fully support our customers' challenges not only with the insights and experience gained from developing internal combustion engines but also with cutting-edge technology.
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