Keyway machining with NC lathe. Achieving process consolidation and cycle time reduction.
In the agricultural machinery industry, the precision of power transmission components affects the overall performance and durability of the machinery. In particular, high dimensional accuracy and stable quality are required for keyway machining. Improper processing can lead to early wear of components and malfunctions in power transmission. Our HORN broaching tools enable keyway machining on NC lathes, eliminating the need for setup changes and reducing effort and time. With internal lubrication and excellent chip removal capability, they achieve high-quality key width accuracy. 【Application Scenarios】 - Keyways and spline machining for power transmission components in agricultural machinery (gears, shafts, etc.) - Keyway, hex hole, square hole, and spline machining on NC lathes - Process consolidation on composite machining machines 【Benefits of Implementation】 - Reduction in cycle time (example: from 50 minutes to 20 minutes, approximately 60% reduction) - Reduction of effort and time in work due to the elimination of setup changes. - Improvement in product quality through the realization of high-precision key widths - Reduction in processing costs
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**Features** - Capable of machining key grooves, hex holes, and square holes with NC lathes - Achieves stable machining and finishing surfaces with an internal lubrication holder - High-quality key width accuracy due to excellent chip evacuation - Standard lineup of cutting edge shapes for general machining and broaching units - In addition to key grooves, also supports hex holes, square holes, Torx, and spline gears (special items) **Our Strengths** Founded in 1910 as a specialized trading company for machine tools, we have supported manufacturing sites for many years. With partnerships with outstanding domestic and international suppliers, we are committed to providing our customers with progressive and high-quality services. We contribute to our customers' profit improvement through the import and sale of HORN tools. We offer a speed of response that is surprising for a European manufacturer, a wide range of products, and the ability to accommodate short delivery times for special items.
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Applications/Examples of results
【Applications / Examples of Achievements】 - Keyway machining - Hexagonal hole machining - Square hole machining - Torx machining - Gear broaching (custom items available) *For more details, please refer to the PDF document or feel free to contact us.
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Company information
We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.
