Eliminate the chip problem of precision mechanisms and reduce tool costs.
In the field of precision mechanisms for semiconductor manufacturing equipment, high accuracy and stable cutting are required for the machining of fine parts. Particularly in inner diameter processing, the generated chips can become clogged or elongated, leading to scratches on the work surface and tool wear, which may result in processing defects and decreased productivity. These challenges can undermine reliability in precision part manufacturing. Our tool for boring processing, the "Sintered U-shaped Breaker Super Mini," has been developed to address these concerns. 【Usage Scenarios】 - Inner diameter processing of precision parts for semiconductor manufacturing equipment - Prevention of chip wrapping and clogging in micro machining - Machining of difficult materials such as steel and stainless steel 【Benefits of Implementation】 - Reduction of downtime due to chip clogging - Improvement in the quality of the work surface - Cost reduction in tool expenses through extended tool life
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basic information
【Features】 ■ Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products compatible with φ 4.0 and φ 5.0 mm will be launched in December 2024) ■ Prevents chip clogging even in steel and stainless steel processing ■ Usable with existing tool holders ■ Economical due to the realization of breaker formation through sintering, enabling low-cost mass production compared to laser and grinding products ■ The Super Mini series allows the use of over 1,000 different inserts with a single holder. 【Our Strengths】 Since our establishment in 1910, we have supported manufacturing sites as a specialized trading company for machine tools. With partnerships with 500 domestic companies and 20 overseas companies primarily in Europe, we are committed to providing our customers with progressive and high-quality services. In addition to the sale of cutting tools, machine tools, and precision equipment, we also develop and sell our original brand "i-TOOL" and import and sell overseas products, pursuing "value creation" that contributes to our customers' profits.
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Applications/Examples of results
■ S45C Vc：100m/min ap：0.2mm f：0.03mm/rev ■ SUS304 Vc：80m/min ap：0.2mm f：0.03mm/rev
Line up（8）
| Model number | overview |
|---|---|
| RS105.1833.2.4.U20 IG35/TH35 | 【Drill hole diameter φ 4.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 35mm |
| RS105.1833.2.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.5.U20 IG35/TH35 | 【Drill hole diameter φ 5.0 mm ～】 Insert total length: 35mm |
| RS105.1833.4.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 40mm |
| RS105.1833.2.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 30 mm |
| RS105.1833.3.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 35 mm |
| RS105.1833.4.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 40 mm |
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Company information
We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.
