【For Industrial Machinery】Tool costs reduced by about 90%! Comparison of chip processing case studies.
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[For industrial machinery] Tool life increased by over 20 times! Eliminate chip wrapping with sintered U breakers.
In the manufacturing of industrial machinery, particularly gearboxes, the management of chips during inner diameter processing is a significant challenge. When chips become clogged, processing is interrupted, which can adversely affect the work surface and tools. These issues directly lead to decreased production efficiency and shortened tool life. The "Sintered U-Shaped Breaker Super Mini" tool for boring processing that we offer has been developed to address these concerns. 【Usage Scenarios】 - Inner diameter processing of gearboxes - Processing of steel and stainless steel - Processing prone to chip wrapping and clogging 【Benefits of Implementation】 - Significant reduction in tool costs (approximately 92% based on results) - Prevention of processing interruptions due to chip clogging - Extension of tool life (over 20 times based on results) - Usable with existing tool holders
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basic information
【Features】 ■ Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products compatible with φ 4.0 and φ 5.0 mm will be released in December 2024) ■ Prevents chip clogging even when processing steel and stainless steel ■ Usable with existing tool holders ■ Achieves economical and low-cost mass production through breaker formation by sintering ■ The Super Mini series allows the use of over 1000 different inserts with a single holder 【Our Strengths】 Founded in 1910, we have been supporting manufacturing sites for many years as a specialized trading company for machine tools. With partnerships with 500 domestic companies and 20 overseas companies primarily in Europe, we are committed to providing our customers with progressive and high-quality services. In addition to the sale of cutting tools and machine tools, we also develop and sell our original brand "i-TOOL," and import and sell overseas products, promoting "value creation" that contributes to our customers' profits.
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Applications/Examples of results
■ S45C Vc：100m/min ap：0.2mm f：0.03mm/rev ■ SUS304 Vc：80m/min ap：0.2mm f：0.03mm/rev
Line up（8）
| Model number | overview |
|---|---|
| RS105.1833.2.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 35mm |
| RS105.1833.2.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 35mm |
| RS105.1833.4.5.U20 IG35/TH35 | 【Drill hole diameter φ 5.0 mm ～】 Insert total length: 40mm |
| RS105.1833.2.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 30 mm |
| RS105.1833.3.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 35 mm |
| RS105.1833.4.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 40 mm |
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Company information
We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.
