【For Automotive Parts Processing】Tool costs reduced by about 90%! Comparison of chip processing cases.
HORN
【For automotive parts processing】Tool life increased by over 20 times! Chip wrapping resolved with sintered U breakers.
In the automotive parts industry, high precision and efficient parts processing are required. Particularly in inner diameter processing, the handling of chips significantly affects processing accuracy and tool life, and chip clogging or elongation can lead to adverse effects on the work surface and interruptions in processing. These challenges directly result in decreased productivity and increased costs. Our sintered U-shaped breaker-equipped super mini has been developed to address these concerns. 【Usage Scenarios】 - Inner diameter processing of steel and stainless steel automotive parts - Processing where chip clogging or elongation is a concern - Aiming for extended tool life and reduced processing costs 【Effects of Implementation】 - Reduction in processing interruptions due to chip clogging - Mitigation of adverse effects on the work surface and tools - Significant reduction in tool costs (approximately 92% reduction in tool costs per unit reported) - Improvement in processing accuracy
Inquire About This Product
Related Videos
basic information
**Features** - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products supporting φ 4.0 and φ 5.0 mm will be released in December 2024) - Prevents chip clogging even when processing steel and stainless steel - Usable with existing tool holders - Achieves low-cost mass production compared to laser and grinding products through breaker formation via sintering - The Super Mini series allows the use of over 1,000 different inserts with a single holder **Our Strengths** Founded in 1910 as a specialized trading company for machine tools, we have supported manufacturing sites for many years. With partnerships with 500 domestic companies and 20 overseas companies primarily in Europe, we are committed to providing our customers with progressive and high-quality services. In addition to the sale of cutting tools and machine tools, we also develop and sell our original brand "i-TOOL," and import and sell overseas products, promoting "value creation" that contributes to our customers' profits.
Price range
Delivery Time
Applications/Examples of results
■ S45C Vc：100m/min ap：0.2mm f：0.03mm/rev ■ SUS304 Vc：80m/min ap：0.2mm f：0.03mm/rev
Line up（8）
| Model number | overview |
|---|---|
| RS105.1833.2.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.4.U20 IG35/TH35 | 【Bottom hole diameter φ 4.0 mm ～】 Insert total length: 35mm |
| RS105.1833.2.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 30mm |
| RS105.1833.3.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 35mm |
| RS105.1833.4.5.U20 IG35/TH35 | 【Bottom hole diameter φ 5.0 mm ～】 Insert total length: 40mm |
| RS105.1833.2.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 30 mm |
| RS105.1833.3.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 35 mm |
| RS105.1833.4.6.U20 IG35/TH35 | 【Bottom hole diameter φ 6.0 mm ～】 Insert total length: 40 mm |
catalog（6）
Download All Catalogs
Company information
We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.
